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SICK S300 Advanced Manuals
Manuals and User Guides for SICK S300 Advanced. We have
1
SICK S300 Advanced manual available for free PDF download: Operating Instructions Manual
SICK S300 Advanced Operating Instructions Manual (152 pages)
Safety laser scanner
Brand:
SICK
| Category:
Scanner
| Size: 4 MB
Table of Contents
Table of Contents
3
1 About this Document
7
Purpose of this Document
7
Scope
7
Target Groups and Structure of These Operating Instructions
7
Further Information
8
Symbols and Document Conventions
8
2 Safety Information
10
General Safety Notes
10
Intended Use
10
Laser Class 1
10
Inappropriate Use
11
Applications of the Device
11
Requirements for the Qualification of Personnel
11
3 Product Description
13
Construction and Function
13
Principle of Operation of the Safety Laser Scanner Time-Of-Flight Measurement
13
Principle of Operation of the Safety Laser Scanner Rotation
14
Product Characteristics
15
Specific Features
15
Device Overview
15
Functions
16
Device Components
16
Scanning Ranges
17
Status Indicators
17
Protective Field Ranges
17
Protective Field, Warning Field and Field Set
18
Status Indicators of the Safety Laser Scanner
18
Status Indicators
18
Monitoring Cases
19
Field Set with One Protective Field and Two Warning Fields
19
Interoperability
20
Safety Laser Scanner with Two Monitoring Cases on One AGV
20
EFI System with Flexi Soft
21
EFI System with Safety Laser Scanner
21
Interoperability with Safety Laser Scanners
22
Interoperability with Safety Laser Scanners in Compatibility Mode
22
Example Applications
24
Ardous Area
24
Hazardous Point Protection: Hand Detection
25
Access Protection: Detection of a Person When Accessing a Hazardous Area
26
Mobile Hazardous Area Protection: Detection of a Person When a Vehicle Approaches
26
4 Project Planning
27
Manufacturer of the Machine
27
Operator of the Machine
27
Design
27
If Several Safety Laser Scanners Are Used
29
Prevent Crawling Beneath, Standing Behind, or Climbing over
29
Mounting Opposite
30
Mounting Offset Parallel
30
Mounting Crosswise
30
Mounting Upside Down, Offset Parallel
30
Measures to Prevent Unsecured Areas
31
Mounting both Devices Upside Down, Offset Parallel
31
Mounting One Device Upside Down, Offset Parallel
31
Unsecured Areas
31
Avoid Unsecured Areas
33
Mounting Example for Front and Side Protection in One Direction of Travel
33
Timing for Monitoring Case Switching
34
Mounting Example for All Round Protection in any Direction of Travel
34
Advancing the Switching Time
35
Advancing the Switching Time (Example)
36
Stationary Applications in Horizontal Operation
37
Horizontally Mounted Stationary Application
37
Minimum Distance S
39
Mounting Options for the Scan Plane
40
Advantages and Disadvantages of the Mounting Options
40
Relationship between Resolution and Protective Field Mounting Height
41
Stationary Vertical Operation for Access Protection
42
Access Protection
42
Stationary Vertical Operation for Hazardous Point Protection
43
Minimum Distance to Hazardous Area
44
Mobile Applications
45
Stopping Distance
47
Stopping Distance as a Function of the Vehicle's Speed
47
Supplement Due to Lack of Ground Clearance
48
Vehicle Ground Clearance Graph
49
Integration in Electrical Control
50
Connection Diagrams
50
Fitting Height
50
Schematic Legend for Connection Diagrams
51
Connection Diagram for Restart Interlock and External Device Monitoring
52
Connection Diagram for Monitoring Case Switching Using One Static Input Pair
52
Connection Diagram for Monitoring Case Switching Using Two Static Input Pairs
53
Connection Diagram for Monitoring Case Switching Using Static and Dynamic Inputs
53
Connection Diagram for Monitoring Case Switching between Two Safety Laser Scan- Ners with Static Inputs
54
Connection Diagram for Monitoring Case Switching between Two Safety Laser Scan- Ners with Static and Dynamic Inputs
55
S300 Using Static and Dynamic Inputs
56
Connection Diagram for Monitoring Case Switching between S3000 and S300 Usin
56
Flexi Soft Safety Controller
56
5 Mounting
58
Safety
58
Mounting Procedure
59
Prevent Crawling Beneath, Standing Behind, or Climbing over
59
Direct Mounting
60
Mounting Using Mounting Kit 1A or 1B
61
Mounting Using Mounting Kit 1A
61
Mounting Using Mounting Kit 1B Including Optics Cover Protection
61
Mounting Using Mounting Kits 2 and 3.................................. 5.2.4 Information Label Notes on Daily Check
62
Mounting Using Mounting Kit 2
62
6 Electrical Installation
64
Safety
64
Pin Assignment
65
Screw Terminal Block of the System Plug
66
Pin Assignment
67
Pin Assignment on the System Plug
67
Unassembled System Plug
69
Connection Diagram for the RS-422 Interface
69
SX0B-A0000G System Plug
70
SX0B-A0000J System Plug
70
Pre-Assembled System Plug
71
Use of the Supplied Cable Glands
71
Recommended Wire Cross-Sections
71
Pin Assignment on Pre-Assembled System Plugs
71
M8 × 4 Configuration Connection (Serial Interface)
72
Pin Assignment on the M8 × 4 Configuration Connection
72
7 Configuration
73
Delivery State
73
Cds
73
Preparing the Configuration
73
Compatibility Mode
74
Configuration Connection
74
Functions in the Compatibility Mode
75
Required Compatibility Mode with Different Firmware Versions of the S300 in an EFI System with Other S300
76
Required Compatibility Mode with Different Firmware Versions of the S300 in an EFI System with Other Safety Laser Scanners
76
System Parameters
77
Application Name
77
Name of the Scanner
77
User Data
77
Display Direction of the 7-Segment Display
77
Application
78
Resolution
78
Comparison of Mobile and Stationary Applications
78
Maximum Protective Field Ranges at Different Resolutions
78
Basic Response Time
79
Maximum Protective Field Range
79
Incremental Encoder
79
Pulses Per CM Travel that Are Output by the Incremental Encoders
80
Tolerances Allowed on the Dynamic Inputs
80
Calculation of Pulses Per CM Travel
80
Inputs
81
Tolerances Allowed on the Dynamic Inputs
81
Possible Ways of Monitoring Case Switching
82
Input Delay
83
Sampling for the Static Control Inputs
83
Empirical Values for the Required Input Delay
83
Level at the Connections for the Control Inputs for Complementary Sampling
83
Truth Table for 1-Of-N Sampling with Two Input Pairs
83
Ossds
84
External Device Monitoring (EDM)
85
Restart
85
Behavior of the Device on a Contactor Malfunction
85
Schematic Representation of Operation with Restart Interlock
86
Universal I/O Connections
88
Configuration Example for Universal I/O Connections
88
Configuration Options of the Universal I/O Connections as Outputs
88
Application Diagnostic Output in the Compatibility Mode
89
Field Sets
89
Configuring the Protective Field and Warning Field
89
Creating a Field Set in the CDS
89
Number of Field Sets that Can be Configured Per Variant
89
Importing and Exporting Field Sets and Fields
90
Configuring the Protective Field and Warning Field
90
Protective Field or Warning Field Suggested by the Safety Laser Scanner
91
Reading the Protective Field
91
Using the Contour as a Reference
92
Schematic Diagram of Contour as Reference
92
Monitoring Cases
93
Contour as Reference for Vertical Operation
93
Monitoring Case Switching Via Static Input Information
94
Number of Monitoring Cases
94
Truth Table for Complementary Sampling
95
Truth Table for 1-Of-N Sampling
96
Monitoring Case Switching Via Speed Information
97
Speed Routing Via EFI
97
Example for Speed Routing on an AGV
98
Connection Diagram for Speed Routing
98
Example for Speed Routing in the Flexi Soft Designer
99
Multiple Sampling
100
Checking the Monitoring Case Switching
100
Recommended Multiple Sampling
100
Park/Standby Mode
101
Schematic Representation of Monitoring Case Switching - Arbitrary Sequence
101
Schematic Representation of Monitoring Case Switching - Unique Sequence
101
Measurement Data Output
102
8 Commissioning
103
Safety
103
Power up Sequence
103
Segment Display During and after the Power up Sequence During Initial Commis- Sioning
103
Display of Leds after the Power up Sequence
103
Test Notes
104
Tests before Initial Commissioning
104
Ing
104
Recommissioning
105
Display of Leds after the Power up Sequence
105
9 Maintenance
107
Safety
107
Regular Inspection
107
Regular Inspection of the Protective Device by Qualified Safety Personnel
107
Daily Check of the Protective Device by Authorized and Specialist Personnel
107
Cleaning the Optics Cover
108
Replacing the Optics Cover
109
Schematic Representation of Monitoring Case Switching - Alternative Sequence.101 74. Remove the Fixing Screws of the Optics Cover
110
Replacing the Device
111
10 Troubleshooting
113
Response to Errors
113
Error and Status Indications of the Leds
113
Error and Status Indications on the 7Segment Display
114
Error and Status Indications of the Leds in the Compatibility Mode
114
The Lock-Out Operational Status
118
Advanced Diagnostics
119
11 Decommissioning
120
Disposal
120
12 Technical Data
121
Data Sheet
121
General Details
121
Functional Information
122
Electric
123
Characteristic Curves
128
Diagram Scanning Range with Medium Range
128
Response Times
129
Diagram Scanning Range with Long Range
129
Timing Behavior of the Ossds
130
Supplements for Multiple Sampling
130
Diagram of the Test Pulse at the Ossds
131
Voltage Test after Switching on the Ossds
131
EFI Status Information and Control Commands
132
Shut-Down Test
132
Voltage Test
132
Status Information (Data from the Safety Laser Scanner)
132
Control Features (Data to the Safety Laser Scanner)
133
Dimensional Drawings
135
Dimensional Drawing Safety Laser Scanner (MM)
135
Dimensional Drawing Scan Plane Origin with Mounting Kit 1A, 2 and 3 (MM)
135
13 Ordering Information
136
Scope of Delivery
136
Part Numbers, Systems
136
14 Spare Parts
137
System Plug
137
Part Numbers, System Plugs
137
15 Accessories
138
Connectivity
138
Brackets
138
Ordering Information, Service Cables
138
Connecting Cable Ordering Information
138
Ordering Information, Mounting Kits
138
Dimensional Drawing Mounting Kit 1A (MM)
139
Dimensional Drawing Mounting Kit 1B (MM)
139
Dimensional Drawing Mounting Kit 2 (MM)
139
Additional Accessories
140
Dimensional Drawing Mounting Kit 3 (MM)
140
Ordering Information Safety Relays/Compact Safety Controller
140
Safety Controller Ordering Information
140
Ordering Information, Network Solutions
141
Ordering Information, Miscellaneous
141
16 Glossary
142
17 Annex
146
Compliance with EU Directives
146
Note on Specified Standards
147
Checklist for Initial Commissioning and Commissioning
148
List of Figures
149
19 List of Tables
151
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