Related Manuals for WAGNER GA 2000EAC
Summary of Contents for WAGNER GA 2000EAC
- Page 1 Translation of the original Operating manual GA 2000EAC GA 2005EAC Edition 12/ 2008 Electrostatic AirCoat spray gun for automatic operating mode with fl at or round jet nozzles 0102 II 2G EEx 0,24 mJ T6 (Atex 95)
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Page 3: Table Of Contents
Safety instructions for the operator 2.1.1 Electrical equipment 2.1.2 Personnel qualifi cations 2.1.3 A safe work environment Safety instructions for personnel 2.2.1 Safe handling of WAGNER spray units 2.2.2 Earth the unit 2.2.3 Material hoses 2.2.4 Cleaning 2.2.5 Handling hazardous liquids, varnishes and paints 2.2.6... - Page 4 Hoses and fi ttings Miscellaneous SPARE PARTS 10.1 How to order spare parts? 10.2 Spare parts list GA 2000EAC 10.3 Spare parts list GA 2005EAC 10.4 Spare parts list valve rod EAC 10.5 Spare parts list in line fi lter...
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Page 5: About These Instructions
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL ABOUT THESE INSTRUCTIONS LANGUAGES 350740 350741 350742 350743 350744 350745 350747 350746 The corresponding service instructions are available under the following order number: Language: Part No. Language: Part No. -
Page 6: General Safety Instructions
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QUALIFICATIONS 2.1.3 A SAFE WORK ENVIRONMENT SAFETY INSTRUCTIONS FOR PERSONNEL... -
Page 7: Safe Handling Of Wagner Spray Units
EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never point the spray gun at people. -
Page 8: Cleaning
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS 2.2.6 TOUCHING HOT SURFACES CORRECT USE... -
Page 9: Safety-Relevant Information About Discharges
2.5.1 CORRECT USE The electrostatic spray guns GA 2000EAC and GA 2005EAC are suitable for spraying liquid materials, particularly coating materials, using the air atomizing method. Coating materials containing solvents of Explosion Class IIA may be used. The spray gun may only be used in combination with a control unit EPG 3000. -
Page 10: Safety Instructions
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 2.5.4 SAFETY INSTRUCTIONS ESTABLISHMENT OF STATIONARY ELECTROSTATIC SYSTEMS... -
Page 11: Product Liability And Warranty
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL PRODUCT LIABILITY AND WARRANTY IMPORTANT NOTES ON PRODUCT LIABILITY WARRANTY... -
Page 12: Ce-Conformity
II (2) G 0102 II 2G EEx 0,24 mJ T6 CE Certificate of Conformity The certificate is enclosed with this product.The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number. Part number: 381891... -
Page 13: German Regulations And Guidelines
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL GERMAN REGULATIONS AND GUIDELINES a) BGV A2 Electrical units and equipment b) BGV D15 Working with liquid ejection devices c) BGV D25 Using coating materials d) CHV 9 Regulations on flammable liquids... -
Page 14: Ptb Conformity Certification
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL PTB CONFORMITY CERTIFICATION... -
Page 15: Description
High kV-value, low µA-value (no wrap around) = Paint with too high electric resistance. Low kV-value, high µA-value (no wrap-around) = Paint with too low electric resistance. In the event of application problems, contact your WAGNER branch and the paint manu- facturer. -
Page 16: Scope Of Supply
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL SCOPE OF SUPPLY Part No. Description 350007 Automatic spray gun GA 2000EACR 2301862 Automatic spray gun GA 2000EACR with short cable 350024 Automatic spray gun GA 2000EACR USA... -
Page 17: Technical Data
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL TECHNICAL DATA Maxi. air pressure 0.8 MPa; 8 bar; 116 psi Maxi. atomizing air pressure 0.8 MPa; 8 bar; 116 psi Maxi. material pressure 25 MPa; 250 bar; 3626 psi Input voltage maxi. -
Page 18: Functional Description
Operation of the spray gun in conjunction with the control unit EPG 3000 is described in this operating manual. ➞ The high voltage at the spray gun GA 2000EAC or GA 2005EAC is activated when the control unit EPG 3000 is switched on. -
Page 19: Air Atomizing Spray Process
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL AIR ATOMIZING SPRAY PROCESS 4.5.1 ROUND JET SPRAY PROCESS In the AirCoat process, high pressure of 3-15 MPa; 30-150 bar; 435-2176 psi is used to atom- ize the material. The AirCoat air at 0-0.25 MPa; 0-2.5 bar; 0-36 psi produces a soft jet, which largely eliminates the problem of overlapping boundaries. -
Page 20: Aircoat Atomizing Flat Jet Spray Process
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 4.5.2 AIRCOAT ATOMIZING FLAT JET SPRAY PROCESS In the Brillant AirCoat process, high pressure of 3-15 MPa; 30-150 bar; 435-2176 psi is used to atomize the material. The AirCoat air at 0.05-0.25 MPa; 0.5-2.5 bar; 7-36 psi produces a soft jet, which largely eliminates the problem of overlapping boundaries. -
Page 21: Preparation Before Starting Work
Movement device system AirCoat spraying system. It is not an ac- Electrostatic automatic air spray gun tual system design. Contact your WAGNER distributor for as- sistance in designing a system to meet your needs. The operating instructions and the safe-... -
Page 22: Ventilation Of The Spray Booth
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 5.1.2 VENTILATION OF THE SPRAY BOOTH WARNING Toxic and/or flammable vapor mixtures! Risk of poisoning and burns Operate the unit in a spraying booth approved for the working materials. -
Page 23: Earthing
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 5.1.5 EARTHING Perfect earthing of all system components (work pieces, conveyor, paint supply system, control unit, spray booth or spraying stand, see illustration) is a prerequisite for optimum coating effi... - Page 24 GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL Earthing scheme (example) Conveyor Control module Earthing cable Pump Work piece R max < 1 MΩ Spraying stand Paint container System earth Floor, antistatic System earth B_00137 Minimum cable cross-section Control unit 4 mm²...
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Page 25: Preparation Of Paint
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL PREPARATION OF PAINT The viscosity of the paints is of great importance. The best results are obtained with paints between 25 and 40 DIN sec. (measured in immersion fl ow cup DIN 4 mm; 0.16 inch). -
Page 26: Preparation Before Starting Work
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL PREPARATION BEFORE STARTING WORK 5.3.1 GENERAL RULES FOR MAKING ADJUSTMENTS TO THE SPRAY GUN ➞ See safety instructions in chapter 2. DANGER High voltage field! Danger to life from malfunctioning heart pacemakers Ensure that persons with heart pacemakers: Do not work with the electrostatic spray gun. -
Page 27: Preparation
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 5.3.2 PREPARATION ➞ Earthing the spraying unit and make sure that all other conductive parts within the work area are earthed. ➞ Secure the spray gun to the lifting unit with the suspension bracket or suspension bolt (accessories) ➞... -
Page 28: Working
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL WORKING 5.4.1 START-UP FOR SPRAYING 1. Switch on the material supply adjust from approx. 0.05-0.15 MPa; 0.5-1.5 bar; 7-22 psi and the control unit. 2. Spray on a test object. -
Page 29: Cleaning Of Clogged Round Jet Nozzles
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 5.4.3 CLEANING OF CLOGGED ROUND JET NOZZLES DANGER Exploding gas/ air mixture! Danger to life from flying parts and burns Never spray into a closed container. Earth the container. -
Page 30: Changing From Aircoat Round Jet To Aircoat Flat Jet
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 5.4.5 CHANGING FROM AIRCOAT ROUND JET TO AIRCOAT FLAT JET 1. Replace paint with cleaning solvent, Universal spanner actuate trigger, and thoroughly rinse paint channel. 2. Relieve spray gun and unit pressure. -
Page 31: Replacing Aircoat Flat Jet Nozzle
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 5.4.6 REPLACING AIRCOAT FLAT JET NOZZLE 1. Switch off control unit. 2. Relieve spray gun and unit pressure! 3. Secure spray gun! (remove control air hose) 4. Unscrew cap ring (I) and remove air cap (H). -
Page 32: Maintenance
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by spe- cially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interrup- tions: - Switch off the energy/compressed air supply. -
Page 33: Finishing Work And Cleaning
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL FINISHING WORK AND CLEANING DANGER Exploding gas/ air mixture! Danger to life from flying parts and burns Never spray into a closed container. Earth the container. SIHI_0008_GB 1. Switch off control unit. -
Page 34: Trouble Shooting And Solutions
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL TROUBLE SHOOTING AND SOLUTIONS Problem Cause Solution Insuffi cient material output • Nozzle too small • Select larger nozzle (see chapter 9) • Material pressure too • Increase material pressure •... - Page 35 GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL Problem Cause Solution No wrap round) • No high voltage • Check function of control unit in accordance with its manual • Air-passages damp • Cleaning air-passages and drying •...
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Page 36: Repair Work
WARNING Incorrect maintenance/repair! Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the chapter "Spare parts catalog". -
Page 37: Exchange Of Complete Valve Rod
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL EXCHANGE OF COMPLETE VALVE ROD CAUTION Unsuitable tool! Damage to seals and sealing surfaces Do not hold the valve rod with pliers or a similar tool. SIHI_0006_GB 1. Closing down and cleaning 2. -
Page 38: Exchange Of Valve Rod Seals
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL EXCHANGE OF VALVE ROD SEALS Secure screw connections with Loctite 270 1. Remove valve rod as described in paragraph 8.3. 2. Hold with universal spanner at surface (D) and unscrew valve sealing element (1/D) using a small pliers. -
Page 39: Exchange Of Paint Channel
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL EXCHANGE OF PAINT CHANNEL Universal spanner Round jet Paint channel assembly tool (353800) Brillant fl at jet If the round jet nozzle is fi tted 1. Unscrew nozzle nut (1). -
Page 40: Disassembly Of Aircoat Nozzle Body (Round Jet)
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL DISASSEMBLY OF AIRCOAT NOZZLE BODY (ROUND JET) CAUTION Defective AirCoat nozzle! Insufficient paint application quality Do not use sharp-edged objects to treat hard metal on the AirCoat nozzle. -
Page 41: Accessories
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL ACCESSORIES ROUND JET NOZZLE INSERTS The round jet tips are especially suited to spray pipes, profi les and complex work pieces. Part No. Marking Jet width Recommended mm; inch gun filter... -
Page 42: Nozzles Ac-Brillant
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL NOZZLES AC-BRILLANT 148107 07/10 0.18; 0.007 10° 148407 07/20 20° 148209 09/20 0.23; 0.009 20° 148309 09/30 30° 148409 09/40 40° 148509 09/50 50° 148609 09/60 60° 148111 11/10 0.28;... - Page 43 GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL Nozzles AC-brillant Application 148221 21/20 0.53; 0.021 20° Mica paint 148421 21/40 40° Zinc dust coating, 148521 21/50 50° Rustproofing paint 148621 21/60 60° Distemper 148821 21/80 80°...
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Page 44: Long Filter Housing And Filter Inserts
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL LONG FILTER HOUSING AND FILTER INSERTS Part No. Part No. Filter type Mesh For use with for 1 piece for 10 pieces nozzle sizes: 34383 97022 Filter insert (red) 0.007“... -
Page 45: Electrical Cables
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL ELECTRICAL CABLES Part No. Description 350272 Gun cable extension 7.5 m; 24.6 ft 350513 Gun cable extension 10 m; 32.8 ft 350514 Gun cable extension 15 m; 49.2 ft 236219 Earth cable 4 mm²;... - Page 46 GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL...
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Page 47: Spare Parts
Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by spe- cially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interrup- tions: - Switch off the energy/compressed air supply. -
Page 48: Spare Parts List Ga 2000Eac
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 10.2 SPARE PARTS LIST GA 2000EAC Must only be removed by Attachment must only be WAGNER Service Agency removed by WAGNER Service Agency Spare parts list GA 2000EAC Item K Part No. - Page 49 GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL Spare parts list GA 2000EAC Item K Part No. Description ◆ 128327 Seal nipple 179642 Nozzle body 2000 EAC 132516 Threaded nozzle fi tting, assy. 132351 Threaded nozzle fi tting holder ◆...
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Page 50: Spare Parts List Ga 2005Eac
Item K Part No. Description 350270 Tension nut, assy. 9994248 Compression spring 350300 Locking piece ◆ 350111 Valve rod GA 2000EAC assy. 9992743 Screwed connecting piece, 9998617 Straight 9998043 Thrust collar, red 9998045 Screwed connecting piece, straight ◆ 9971164 Thrust collar, blue... - Page 51 GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL Spare parts list GA 2005EAC Item K Part No. Description 179789 Paint channel ◆ 128327 Sealing screw 179642 Seal nipple 132516 Nozzle body 2000 EAC 132351 Threaded nozzle fi tting, assy.
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Page 52: Spare Parts List Valve Rod Eac
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 10.4 SPARE PARTS LIST VALVE ROD EAC Length compensation on this treated connection. Hold in position with Loctite 270 Item K Part No. Description 350324 Valve rod holder ◆... -
Page 53: Spare Parts List In Line Filter
GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL 10.5 SPARE PARTS LIST IN LINE FILTER B_00077 Item K Part No. Description 161360 Handle 43303 Handle sealing washer Filter insert (see chapter 9.3 43590 Compression spring 139259... - Page 54 GA 2000EAC, GA 2005EAC EDITION 12/ 2008 PART NO. 350741 OPERATING MANUAL Germany Switzerland J. WAGNER GmbH J. WAGNER AG Otto-Lilienthal-Str. 18 Industriestrasse 22 Postfach 1120 Postfach 663 D- 88677 Markdorf CH- 9450 Altstätten Telephone: ++49/ (0)7544 / 5050 Telephone: ++41/ (0)71 / 757 2211...
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