SICK DUSTHUNTER C200 Installation Operation & Maintenance
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SICK DUSTHUNTER C200 Installation Operation & Maintenance

Dust concentration monitor
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Title Page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
DUSTHUNTER C200
Dust Concentration Monitor
Installation, Operation, Maintenance

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Summary of Contents for SICK DUSTHUNTER C200

  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S DUSTHUNTER C200 Dust Concentration Monitor Installation, Operation, Maintenance...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Device configuration ..................31 SOPAS ET (PC program) ................32 8011952/YWL2/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 4 Adjusting the laser beam for scattered light measurement..63 4.2.5 Entering application-specific parameters ........64 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08 | SICK Subject to change without notice...
  • Page 5 Optional external purge air unit ..........102 Shutdown....................103 8011952/YWL2/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 6 MCU with integrated purge air supply ........123 7.5.3 Optional external purge air unit ..........123 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08 | SICK Subject to change without notice...

  • Page 7: Important Information

    Do not point the laser beam at persons ▸ Pay attention to laser beam reflections. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 8: Symbols And Document Conventions

    The DUSTHUNTER C200 measuring system is not approved for use in potentially ● explosive atmospheres. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 9: Responsibility Of User

    The specified maintenance and inspection tasks are carried out regularly by qualified, experienced personnel. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 10 Ensure the device can be switched off with a power isolating switch/circuit breaker in accor- dance with EN 61010-1. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 11: Product Description

    (O), relative opacity (ROPA), extinction (E) and dust concentration (c) are derived from this variable. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 12: Scattered Light Measurement

    O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 13: Response Time

    Measured value with response time Process change Response time t in s 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 14: Function Check

    Changes to the interval time are first effective after the next start timepoint. ● O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 15 “Warning” is set fixed to 3% and the value for “Failure” to 4%. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 16  Control reflector (only on the sender side)  Pivoted shutter O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 17: Device Components

    As standard, each sender/receiver unit is connected to an MCU control unit via the connection line. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 18: Sender/Receiver Unit

    Optics, electronics and mechanical components can then be easily accessed for maintenance work. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 19  Retaining bracket  Tension spring  Bevel gear 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 20: Reflector/Scattered Light Receiver

     Knurled screw Purge air connection  Flange  O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 21  Light trap for scattered light measurement Hinge Connection for sender unit 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 22: Flange With Tube

     Securing bolt  Material St 37 or 1.4571 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 23: Mcu Control Unit

    ● Transmission ● Relative opacity ● Resolution 10 bits 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 24: Versions

     Processor board  Display module (option)  Interface module (option) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 25 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 26: Type Code

    - N: Without EX certification Software - E: Emission measurement O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 27: Modules

    Menu Display of main menu and selection of submenus 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 28 – The MCU and the MCU remote control unit are interlocked (it is not possible to operate both MCUs at the same time). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 29: Optional External Purge Air Unit

    A weatherproof cover is available for use outdoors (see “Weatherproof covers”, page 121). 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 30: Installation Accessories (To Be Ordered Separately)

    The zero tube is closed off with end flaps when not in use so that no dust can penetrate the tube. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 31: Device Configuration

    Optional external purge air unit + adapter 40-25 > +2 hPa MCU-N (on sender/receiver unit) 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 32: Sopas Et (Pc Program)

    SOPAS ET is delivered on the product CD. Alternatively, you can download SOPAS ET free of charge from the SICK homepage (“Downloads”). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 33: Assembly And Installation

    Plan adequate line cross-sections and supply requirements “Technical Data”, page 111) fuses 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 34: Fitting Sender/Receiver Unit And Reflector/Scattered Light Receiver To Horizontal Lines

     Flange with tube  Reflector/scattered light receiver  Tube O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 35: Assembly

    Leave enough clearance around the flange with tube to fit the sender/receiver unit and reflector. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 36 ± 1°. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200...
  • Page 37 Close off the flange opening after fitting to prevent gas escaping. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 38: Fitting The Mcu Control Unit

    (see “MCU control unit”, page > 350 > 540 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 39 10 m away from the MCU control unit. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 40: Fitting The Optional External Purge Air Unit

    “Purge air unit layout and assembly dimensions (dimen- sions in mm)”, page 41). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 41: Assembly Work

     Steel pipe 50 x 5 DIN 2391  Duct   8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 42: Fitting The Weatherproof Cover

    Insert the holding catches into the counterpieces from the side, twist and lock in. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 43: Electrical Installation

    The person setting the system up is responsible for the safety of the system in which the device is integrated. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 44: General Information, Prerequisites

     Purge air outlet DN 40 for reflector/scattered light receiver DHC-R1  O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 45: Optional External Purge Air Unit

     Purge air hose  Adapter 40 - 25 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 46 Fuse each phase separately. Use circuit breakers to prevent phase failures on one side. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 47: Connecting The Mcu Control Unit

    Only modify wiring when disconnected from the power supply and potential- free. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 48: Mcu Processor Board Connections

    Connections for analog inputs 1 and 2    O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 49: Connection Of Connection Line To Mcu

    To open, connect the plug connector to the plug page 44, §3.3.2 on the sender/receiver unit. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 50: Standard Connection

    Socket Plug -24 V +24 V SICK line Socket O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 51: Connecting The Scattered Light Receiver

    122) to the sender/receiver unit and reflector/ scattered light receiver and screw tight. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 52: Connecting The Mcu Remote Control Unit

    O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 53: Fitting The Interface And I/O Module (Option)

     Module carrier  AI 2 + - AI 1 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 54: Start-Up And Parameter Settings

    76) before being used for continuous measurement of dust content. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 55: Installing Sopas Et

    1 Disconnect the DUSTHUNTER from your laptop/PC. 2 Input: devmgmt.msc 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 56 A new COM port is shown. Use this COM port for communication. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 57: Connection To The Device Via Ethernet (Option)

    12 Assign a name for this search 13 “Finish” 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 58: Application-Specific Settings

    – Onsite installation of a “zero tube”. The tube must fit on the flange tubes and have little reflection inside. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 59 Wait approx. 30 min before starting the following work (measuring system must have reached operating temperature). 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 60: Focussing The Sender Light Beam For Transmission Measurement

    Fig. 37: Cover screw for focussing opening   O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 61 (2) on the back of the enclosure (3). 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 62 NOTE: The measuring system must be scaled again after every focus change. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 63: Scaling The Measuring System For Transmission Measurement

    Light trap ▸ Put the cover back on. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 64: Entering Application-Specific Parameters

    Entering application-specific parameters Fig. 41: SOPAS ET menu: DH C200/Configuration/Application parameter (example) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 65 After deactivation of the EPA conformity, limit contamination and limit warning are reset to standard values (40% or 30%). 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 66: Sender/Receiver Unit And Reflector/Scattered Light Receiver

     Cup springs (4 pairs); only with fastening set for sender/receiver unit Horizontal alignment Fixing point Vertical alignment O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 67 “Aligning the laser beam to the light trap”, page 63 when this is not the case. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 68: Setting Standard Parameters

    The sender/receiver unit must be connected to the MCU. Fig. 45: SOPAS ET menu: MCU/Configuration/Application selection O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 69: Factory Settings

    55), the Level 1 password set and the “Maintenance” mode set. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 70: Determining The Function Check

    (see “Function check output on a plotter”, page 14). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 71: Setting The Analog Outputs Parameters

    “Maintenance” state current value ≠ LZ 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 72 Upper measuring Physical value at 20 mA range limit O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 73 Scaling” in the same manner as for “Analog Output Parameter 1” and “Analog Output 1 Scaling”. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 74: Setting The Analog Inputs Parameters

    This parameter opens the “Analog input 4 - Oxygen” field to set the lower and upper range limit values and the Live Zero value. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 75: Setting The Response Time

    Sensor 1 time”, page Setting range 1 ... 600 s 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 76: Calibration For Dust Concentration Measurement

    On the LC-Display (option), the dust concentration is shown in mg/m³ as uncalibrated value. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 77 This method allows changing the parameters for the selected measuring range as desired. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 78: Calibrating Dust Concentration Measurement Based On Scattered Light Measurement

    (value entered for 20 mA; normally 2.5 x fixed limit value) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 79 This method allows changing the parameters for the selected measuring range as desired. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 80: Data Backup In Sopas Et

    Parameter protocol example Fig. 50: DUSTHUNTER C200 Parameter protocol (example) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 81: Starting Measurement Mode

    Fig. 51: SOPAS ET menu: MCU/Maintenance/Maintenance Standard start-up is now completed. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 82: Setting The Interface Module Parameters

    GSD file and measured value assignment are available for the Profibus DP module on request. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 83: Setting The Ethernet Module Parameters

    “Reset module”. Fig. 53: SOPAS ET menu: MCU/Configuration/IO configuration/Interface Module 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 84: Operating/Setting Parameters Via The Optional Lc-Display

    Preset password: 1234 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 85: Menu Structure

    Select the desired value using the “^” and/or “→” buttons and write it to the device with “Save” (confirm 2x). 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 86 Set the MCU to “Maintenance” mode, select the “MCU Variant” submenu and select the type “DUSTHUNTER C”. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 87 Enter the default password and store the type with “Save” (confirm twice). The other selection options have no significance here. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 88: Sender/Receiver Unit

    76) using the “^” and/or “→” buttons and write to the device with “Save” (confirm twice). O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 89 START-UP AND PARAMETER SETTINGS Fig. 57: Entering the regression coefficients 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 90: Using Sopas Et To Modify Display Settings

    Display Settings” directory. Fig. 58: SOPAS ET menu: MCU/Configuration/Display Settings O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 91 Concentration s.c. (SI) MCU Value 2 Concentration s.c. (ext) 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 92: Maintenance

    “Measurement” after the operating volt- age is switched on again. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 93 ● Replacement air filter, preliminary filter (for suction) ● 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 94: Maintenance On The Sender/Receiver Unit And Reflector/Scattered Light Receiver

    Carefully clean glass pane (5) (both sides), zero point reflector (2) and sender optics (4) with an optics cloth. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 95 Connect with the DH C200 device file, select the “Diagnosis / Check values” directory and check the contamination value. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 96 (see “SOPAS ET menu: DH C200/Adjustment/Manual Adjustment/Motor control”, page 94). ▸ Resume Measuring mode. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 97: Performing Maintenance On The Reflector/Scattered Light Receiver

    Scattered light receiver for long active measuring paths   8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 98: Maintenance On The Reflector

    Lay the toothed belt on the drive axis, push pivoted shutter back onto the axis and reinstall the tension spring. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 99 Manual Adjustment/Motor control”, page 94). ▸ Resume Measuring mode. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 100: Maintenance On The Purge Air Supply

    The purge air supply does not have to be switched off to clean the filter housing or to replace the filter element, i.e. the components can remain on the duct. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 101: Control Unit Mcu With Integrated Purge Air Supply

     Strap retainer  Filter housing  Filter housing cover 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 102: Optional External Purge Air Unit

    Reconnect the purge air hose to the filter outlet using the hose clamp. ▸ Switch the fan on again. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 103: Shutdown

    Secure purge air hoses against penetration by dirt and moisture. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 104: Troubleshooting

    See the Service Manual for a detailed description of messages and options for clear- ance. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 105: Sender/Receiver Unit

    ● Malfunctions listed below can probably be cleared onsite. 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 106 (core cross-section too low in relation to the line length) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 107: Mcu Control Unit

    Description of error or warning: In the description field of SOPAS ET ● 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 108 MCU in “Test” mode. Deactivate “System Test” mode (“Maintenance” directory) O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 109: Replacing The Fuse

    Fig. 72: Replacing the fuse  Fuse holder  Fuse   8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 110: Specifications

    EU Directives. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 111: Technical Data

    4): With swivel angle ± 0.3 °; total swivel range ±1 ° 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 112: Dust Concentration Measuring Range

    These have been determined based on SICK's many years of experience and are valid assuming constant particle size and characteristics. O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...
  • Page 113 4000 3000 2000 1000 Active measuring path in m 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 114: Dimensions, Part Nos

    ∅ 25 Part No. Designation Sender/receiver unit DHC-T 1044863 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 115: Reflector/Scattered Light Receiver

    ∅ 25 Designation Part No. 1044864 Reflector/scattered light receiver DHC-R0 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 116 ∅ 40 Part No. Designation 1044865 Reflector/scattered light receiver DHC-R1 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 117: Flange With Tube

    Flange with tube, Di = 152 Length 350 mm, 1.4571 2045420 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 118: Mcu Control Unit

    MCU remote control unit with power supply unit 2075568 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...
  • Page 119 Supply voltage 24 V DC, with purge air unit, with display 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 120: Optional External Purge Air Unit

    Purge air unit with blower 2BH13 and purge air hose, length 10 m 1012409 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK...

  • Page 121: Weatherproof Covers

    2702407 DHC-T, DHC-R0 2048567 Weatherproof cover flange k225 DHC-R1 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...

  • Page 122: Accessories

    Part No. Check filter set 2048676 2042907 Adjusting stand O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08| SICK Subject to change without notice...

  • Page 123: Options For Mcu Control Unit

    Filter element Micro-Topelement C11 100 5306091 4003353 Optics cloth 8011952/YWL2/3-0/2016-08| SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 124 Product description ................11 Purge air unit ..................29 O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 8011952/YWL2/3-0/2016-08 | SICK Subject to change without notice...
  • Page 125 INDEX 8011952/YWL2/3-0/2016-08 | SICK O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200 Subject to change without notice...
  • Page 126 E-Mail sales@sick.co.nz United Arab Emirates China Norway E-Mail sick@sick.no USA/Mexico Denmark Poland E-Mail sick@sick.dk Finland Romania Vietnam France Russia Gemany Singapore Great Britain Slovakia E-Mail mail@sick-sk.sk Hong Kong Slovenia Hungary South Africa www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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