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AMP Research Powerstep 77158-01A Installation Manual
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AMP Research Powerstep 77158-01A Installation Manual

Ram 1500 crew cab 2009-2012 ram 2500/3500 crew cab 2010-2012
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APPLICATION
Ram 500
Ram 2500/3500
Note:The application works only on the Crew Cab model Vehicles.
AMP RESEARCH TECH SUPPORT -888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:
6,64,58; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©202 AMP Research. All rights reserved.
Printed in USA.
www.amp-research.com
I N S T A L L A T I O N G U I D E
Crew Cab
2009-202
Crew Cab
200-202
/3
AMP Part #
7758-0A
7758-0A
INSTALLATION TIME
3-5 Hours
Professional installation recommended
SKILL LEVEL
 2 3
4= Experienced
TOOLS REQUIRED
q Safety goggles
q Measuring tape
q 0 mm socket
q 3 mm socket
q /2" socket
q Ratchet wrench and extension
q Wire crimpers
q Wire stripper / cutter
q
3 /6" hex key wrench (allen wrench)
q
4mm hex key wrench ( allen wrench )
q
Electrical tape
q
Weather proof caulking (silicone sealer)
q
Silicone spray
WARRANTY
5-Year Limited Warranty
IM7758 rev 02.02.6
4

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Summary of Contents for AMP Research Powerstep 77158-01A

  • Page 1 AMP RESEARCH TECH SUPPORT -888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents: 6,64,58; 6,830,257; 6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975 ©202 AMP Research. All rights reserved.

  • Page 2: Exploded View

    A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b INSTALLATION GUIDE Attaching motor to Linkage assembly. ExPLODED VIEW 80-0329-90 Motor 9-0379-90...
  • Page 3 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b (A) End cap left (x1) (B) End cap right (x1) (C) T-nut insert (x2) (D) Socket cap screw (x2) (E) End cap wedge right (x1)
  • Page 4 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b 5/6-8 M6 Flange Bolt Socket Cap Screw M5 Washer 5/6 Flange Bolt Carriage Bolt Button Head Torx...
  • Page 5 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b DRIVER SIDE Forward BEND DOWN Use template to drill out pinchweld holes if not already present on vehicle.
  • Page 6 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b HARDWARE MOUNTING OVERVIEW (passenger side shown) Locate forward most and rearward most mounting provisions on inner sill of truck.
  • Page 7 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b With Rivet Nut Tool held in place with 9mm wrench, Once rivet nuts are in place use a screwdriver to tighten Hex Bolt until Rivet Nut deforms and secures push back tab in hole to avoid interference with...
  • Page 8 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b Install Brackets onto vehicle. On Passenger side install Rear Rail Mounting Bracket (35) and Front Linkage Mounting Bracket (33) using the Hardware provided.
  • Page 9 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b Install provided spacer (22) and M6 bolt (3) into Thread supplied bolts 2x (9) into Front Drive Linkage.
  • Page 10 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b Prepare large tie-wraps for mounting Power Step Insert controller into tie-wrap loops and cinch down Controller.
  • Page 11 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b Remove fuse box lid and fuse box power lead with Locate and remove Black Connector with Gray 3mm wrench.
  • Page 12 A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b On driver side, run Wire Harness leg down and along On Passenger Side, run Wire Harness leg down and along underside of the vehicle floor and frame to front Drive underside of the vehicle floor and frame to front Drive...

  • Page 13: Final System Check

    A M P R E S E A R C H P O W E R S T E P – R a m C r e w C a b A M P R E S E A R C H P O W E R S T E P –...

  • Page 14: Year Limited Warranty

    5-YEAR LIMITED WARRANTY AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only.