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Operator's Manual ROTAX 125 MAX evo, Junior MAX evo, Mini MAX evo, Micro MAX evo
8.
Maintenance schedule for engine components
5 Warning: Non-compliance with the specified maintenance schedule could result in engine
damage.
Component
chain sprocket
exhaust system
filter element in the intake
silencer
fuel filter
water pump
cooling circuit connections
oil
level
in
the
compartment
drive gears for balance shaft
oil in gear compartment
starter gear
needle bearing or plain bearing
of the clutch drum
friction lining of the fly weights
damping material in the after-
muffler of the exhaust system
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Inspection
or
Interval
Verification before each kart
operation
After each kart operation
After
every
operation
After every 2 hours of operation
After
every
operation or at least once a
year
Inspection before each kart
operation
Check
before
operation
gear
Every 2 hours of operation
Every 10 hours of operation
After
every
operation or at least once a
year
After
every
operation
Every 2 hours of operation
After
every
operation
After
every
operation
Maintenance
Checking, remedy
Inspection
deformation of teeth. Renew as
required.
Lubricate against corrosion
10
hours
of
Clean and apply oil, renew
damaged filter elements.
Inspect for dirt.
50
hours
of
Renew.
Inspect for oil or water on the
leakage bore in the crankcase.
In case of leakage, have a tear-
down inspection conducted by
the authorized distributor.
each
kart
Verify a tight fit and non-
leakage.
Re-tighten or renew if needed
Check oil level, replenish as
required.
Inspect for wear, renew as
required.
50
hours
of
Renew.
10
hours
of
Cleaning
bearing seals.
Cleaning and greasing, renew
as required.
10
hours
of
Inspect for wear, renew as
required.
10
hours
of
Renew.
for
wear
and
and
greasing
of
Edition 09/2016
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