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Rotax 912 i Series
BRP Rotax 912 i Series Manuals
Manuals and User Guides for BRP Rotax 912 i Series. We have
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BRP Rotax 912 i Series manual available for free PDF download: Maintenance Manual
BRP Rotax 912 i Series Maintenance Manual (186 pages)
Brand:
BRP
| Category:
Engine
| Size: 36.65 MB
Table of Contents
Brp-Rotax Maintenance Manual Line Chapter: 00-00-00 General Note
15
Table of Contents
15
General
16
Abbreviations and Terms (Depending on Respective Engine Type)
17
Wiring Color Codes
22
Conversion Table
23
Safety Notice
24
Safety Information
25
Instruction
27
Maintenance Concept
28
Technical Documentation
29
Use for Intended Purpose
31
Brp-Rotax Maintenance Manual Line Chapter: 05-00-00 Maintenance
35
General Note
36
Authorized Personnel
38
Procedure Notes
39
Troubleshooting
41
Consumable Materials
42
Acceptable Methods, Techniques and Practice
46
Brp-Rotax Maintenance Manual Line Chapter: 05-10-00 Time Limits
49
Definition of Terms
50
Operating Hours
50
Terminology
50
General Overhaul (TBO)
51
Life Cycle
51
Purging the Oil System
51
Time Limit
51
Time Limit
52
Annual Inspection
54
Time Limit for Parts
54
Time Limit for the Coolant
54
Brp-Rotax Maintenance Manual Line Chapter: 05-20-00 Scheduled Maintenance Checks
55
Scheduled Maintenance Checks
56
Unscheduled Maintenance Checks
57
Visual Inspection
59
Maintenance Schedule Procedures (Maintenance Check List)
60
Check List/Maintenance Schedule
61
Maintenance Schedule
63
Brp-Rotax Maintenance Manual Line Chapter: 05-50-00 Unscheduled Maintenance Checks
71
Engine Check after Propeller Strike Incidents
72
Removal of the Propeller Gearbox
72
Drive Gear - Removal
75
Propeller Strike Inspection
76
Installation of Propeller Gearbox
81
Checking of the Overload Clutch
85
Examination after Engine Failure
88
Returning Engine to Service after Submerging in Water
89
Diminished Functional Capability of EMS
91
Inspection in Extreme Climatic Conditions
91
Returning Engine to Service after Influence by Fire
91
Exceeding of Max. Admissible Engine RPM
92
Exceeding of Max. Coolant Temperature
94
Non Compliance with the Coolant Specification
96
Checking of the Cooling System / Radiator Cap
97
Exceeding the Max. Permissible Oil Temperature
104
Oil Pressure below Minimum Value
106
Oil Specification Not Respected
108
Non Compliance of Fuel Quality
110
Spark Plug Not in Accordance with Specification
110
Smooth Performance of the Engine
111
Lightning Strike
112
Reporting
113
Brp-Rotax Maintenance Manual Line Chapter: 12-10-00 Replenishing Operating Fluids
117
Servicing Points on the Engine
118
Fluid Capacities
119
Coolant Check/Replenish
120
Cooling System
120
Lubrication System
123
Oil Level Check/Replenish
123
Brp-Rotax Maintenance Manual Line Chapter: 12-20-00 Scheduled Maintenance
127
Engine Cleaning
129
Checking the Engine Suspension
130
Corrosion
130
Visual Inspection
130
Leakage Check
131
Differential Pressure Check
133
Compression Check for Fault-Tracing
137
Checking ECU
139
Engine Control Unit (ECU)
139
Read out the ECU Data Memory
139
Locking/Loosening of the Crankshaft
141
Test Run of Engine
143
Checking the V-Belt Tension
145
Belt Tension Adjustment
146
Air Intake System
147
Checking Air Intake System
148
Cleaning the Dry Air Filter
148
Replacing the Dry Air Filter
150
Cooling System
151
Checking the Cooling System
152
Replacing the Coolant
153
Flushing the Cooling System
155
Expansion Tank, Radiator Cap
156
Accessories (Including Radiator, Radiator Hoses, Hose Clamps, Cooling Air Ducts)
157
Overflow Bottle
157
Fuel System
158
Checking the Fuel Lines
159
Checking the Fuel Pressure Regulator
159
Leak Tests
159
Check Valves
160
Fuel Injectors
160
Fuel Pumps
160
Fuel Rail
160
Lubrication
161
Oil Change
163
Oil Filter Removing
164
Inspecting of the Oil Filter Components
166
Installing New Oil Filter
168
Cleaning the Oil Tank
169
Flushing the Oil Circuit
171
Purging the Oil System
171
Inspecting the Magnetic Plug
173
Installation of the Magnetic Plug
174
Electric System
175
Check of Wiring
176
Inspection of Spark Plugs
177
Remove the Spark Plugs
177
Replacement of Spark Plugs
177
Installation of Spark Plug
179
Fuse Box
180
Checking the Propeller Gearbox
181
Propeller Gearbox
181
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