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BRP ROTAX 912 Series Service Bulletin

BRP ROTAX 912 Series Service Bulletin

Replacement of circlip carburetor for engine
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SB-912-073 / SB-914-055
Replacement of circlip (carburetor) for ROTAX
912 and 914 (Series)
ATA System: 73-00-00 Fuel system
MANDATORY
1) Planning information
To obtain satisfactory results, procedures specified in this publication must be accomplished with
accepted methods in accordance with prevailing legal regulations.
BRP-Rotax GmbH & Co KG cannot accept any responsibility for the quality of work performed in
accomplishing the requirements of this publication.
1.1) Applicability
All versions of ROTAX
ing criteria applies:
Criterion A) Engine serial number:
912 A
912 F
912 S
914 F
NOTE:
Criterion B) Carburetors:
The part numbers and serial numbers of the carburetors:
Carburetors
912 A/F
912 S
27 July 2019
Initial Issue
Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
engine types 912 and 914 Series are affected if at least one of the follow-
®
Engine type
from S/N 4411057 up to S/N 4411621 inclusive
from S/N 4413045 up to S/N 4413165 inclusive
from S/N 4924905 up to S/N 4925000 inclusive
from S/N 9139001 up to S/N 9139252 inclusive
from S/N 9563601 up to S/N 9565000 inclusive
from S/N 4421422 up to S/N 4422113 inclusive
from S/N 4422115 up to S/N 4422124 inclusive
Engine with S/N higher than the range listed above, have already been inspected
during serial production and are equipped with the carburetor circlip part no. 945786.
Carburetors
part no.
1/3 part no. 892500
2/4 part no. 892505
1/3 part no. 892530
2/4 part no. 892535
Current valid documentation see:
www.flyrotax.com
SERVICE BULLETIN
Serial number
Serial number
from S/N 144628 up to S/N 190938 inclusive
from S/N 144589 up to S/N 190858 inclusive
from S/N 145021 up to S/N 191489 inclusive /
from S/N 191491 up to S/N 191496 inclusive /
from S/N 191498 up to S/N 191499 inclusive /
from S/N 191502 up to S/N 191513 inclusive / SN 191515 /
S/N 191517
from S/N 144903 up to S/N 191601 inclusive /
from S/N 191603 up to S/N 191617 inclusive /
from S/N 191631 up to S/N 191637 inclusive /
Engine Type
®
73-00-00
Page 1 of 13

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Summary of Contents for BRP ROTAX 912 Series

  • Page 1 To obtain satisfactory results, procedures specified in this publication must be accomplished with accepted methods in accordance with prevailing legal regulations. BRP-Rotax GmbH & Co KG cannot accept any responsibility for the quality of work performed in accomplishing the requirements of this publication.
  • Page 2 Chapter 3 Non-compliance with these instructions could result in engine dam- WARNING WARNUNG ages, personal injuries or death. 27 July 2019 73-00-00 Initial Issue Page 2 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 3 For carburetors, service kits carburetor, maintenance kit carburetor, overhaul kit etc. replace affected circlip part no. 945785 with circlip part no. 945786. 27 July 2019 73-00-00 Initial Issue Page 3 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 4 Authorized Distributors or their inde- ® pendent Service Centers. 2.2) Company support information Any possible support by BRP-Rotax will be provided on request by ROTAX Authorized Dis- ® tributors or their independent Service Centers Shipping costs, downtime costs, loss of income, telephone costs etc. or costs of conversion to...
  • Page 5 Check the criteria given on page 1, section 1.1, if the aircraft engine is affected by this SB. Check the engine logbook and maintenance documentation, if this SB has already been accomplished. 27 July 2019 73-00-00 Initial Issue Page 5 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 6 3 Banjo bolts 4 Sealing ring 5 Cable clamp 6 Lock nut M5 Fig. 2 AE_912_0216 Engine type 914 Series 27 July 2019 73-00-00 Initial Issue Page 6 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 7 Heat may be applied to the piston to aid removal. Step Procedure Remove fixation screw (14) from piston. 27 July 2019 73-00-00 Initial Issue Page 7 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 8 Take note of the circlip’s original needle position. 13 Carburetor piston assy. 15 Jet needle 16 Circlip 17 O-ring 2.5x1.5 Fig. 5 AE_912_0211 27 July 2019 73-00-00 Initial Issue Page 8 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 9 Place the piston assy. (4) into the carburetor body. The diaphragm’s alignment tab (6) must be seated within the carburetor body recess (7). 27 July 2019 73-00-00 Initial Issue Page 9 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 10 The piston assy. must remain aligned. Avoid rotating the chamber top while attaching screw. Mount the return spring (13) again. 27 July 2019 73-00-00 Initial Issue Page 10 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 11 See Chapter 73-00-00 of the latest Maintenance Manual Heavy for the respective engine type. When fitting fuel lines, support them adequately to avoid strain or NOTICE WARNUNG additional load. 27 July 2019 73-00-00 Initial Issue Page 11 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 12 3.4) Test run Conduct test run. See Chapter 12-20-00 of the latest Maintenance Manual Line for the respective engine type. 27 July 2019 73-00-00 Initial Issue Page 12 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.
  • Page 13 Exploded views are not technical drawings and are for reference only. For specific detail refer to the current documents of the respective engine type. 27 July 2019 73-00-00 Initial Issue Page 13 of 13 Copyright - BRP-Rotax GmbH & Co KG. All rights reserved.