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Related Manuals for Timken C-POWER Series
Summary of Contents for Timken C-POWER Series
- Page 1 Timken C-Power Lubricator Operating System Manual...
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Page 3: Table Of Contents
11. Quick Reference Distribution Guide ........... 23 12. Quick Reference Timken C-Power Multi-Point Lubricator Guide ......25... -
Page 4: Various
■ Operating instructions and EC Conformity Declaration are included. ■ Upon delivery, make sure the delivered goods correspond to your order. Timken will not accept liability for subsequent claims. ■ Immediately forward any claims of noticeable transport damage directly to the shipper. -
Page 5: Markings
■ The information, data and tips contained in this operating manual were current as of the printing date. No claims for the Timken C-Power that were already delivered can be made based on the following information, pictures and descriptions. ■... -
Page 6: Safety Instructions
Retrofitting, reconstructing or otherwise changing the lubricator is prohibited. Timken must be consulted before any changes are made. ■ Only original tube connections and connectors from Timken can be used on or with the lubrication system. These will withstand high pressure up to 360 psi (25 bar). ■... -
Page 7: Technical Data
Table 1 If your application is out of the specification range shown in this diagram, please contact your local distributor. Timken cannot be held liable for these applications. Example: 1. The application temperature is +41° F/+5° C. What is the maximum tube length allowed for... -
Page 8: Design Of The C-Power Lubricator
C-Power LV-unit, which can be supplied in 250 cc ➞ and 500 cc versions. Lubricant can be requested by the customer. Use only Timken C-Power LV-units. Battery set, consisting of two batteries. The ➞ batteries are not rechargeable and must be changed every time the C-Power LV-unit is replaced. -
Page 9: Mounting And Assembly Of The Timken C-Power Lubrication System
Before connecting the outlet of the drive unit to the lubricant tube, make sure that the lubrication points and the complete lubricant tube are pre-lubricated with the same lubricant that is contained in the C-Power LV-unit. To do this, Timken offers a 400 g lubrication cartridge for manually operated grease presses. -
Page 10: Assembly Of The Lubricator
Assembly of the Lubricator ■ Insert the battery set into the drive unit (according to the direction of the arrow on the label). ■ Check the position of the jumper. It must correspond to the size of the C-Power LV-unit (refer to figure 4 and chapter 7.1). - Page 11 ■ Push the C-Power LV-unit into the protection cover until lubricant comes out of the opening (refer to figure 6). Figure 6 ■ Place the C-Power LV-unit, with its protection cover, on the drive unit. Make sure that the catch locks in place and that the teeth of the C-Power LV-unit and the drive unit interlock (refer to figure 4 and figure 7).
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Page 12: Display And Control Elements Of The Lubrication System
DISPLAY AND CONTROL ELEMENTS OF THE LUBRICATION SYSTEM Display Elements The operating status of the C-Power can be determined via the green or red LED and the display screen on the C-Power unit (refer to figure 8). The C-Power offers a menu-guided setting. Changes to settings are shown on the display. -
Page 13: Control Buttons
The tube must be a Timken product. ■ Please verify that the connection threads of the Timken C-Power (G 3/8 or G 1/8) correspond to the connection thread of the lubrication point. If they do not match, a corresponding reducer or other parts can be ordered from the Timken accessory range. -
Page 14: Setting Into Operation
■ If a malfunction is indicated on the display, use the troubleshooting guide (table 4, chapter 8.2) to determine the cause. If the problem cannot be fixed, contact your Timken supplier for technical support. Additional discharges and prolonged idle periods must be taken into account when determining the remaining discharge period of the lubricator. -
Page 15: Determining The Discharge Period
This information can be obtained in technical documents by the manufacturer of the lubrication point. Using this information, determine the appropriate discharge setting. See table 3. Table 3 Timken C-Power Normal Settings 1 month = 30.4 days • 1 week = 7 days • 0.5 cc/shot Average Discharge... -
Page 16: Setting The Discharge Period
The discharge period can be set any time without having to install a new C-Power LV-unit (refer to figures 15 to 18) and without having to interrupt operation. The Timken C-Power can be switched on or off, because the system switches back to its original operating status after the changes have been made. - Page 17 Days MODE Time SAVE Figures in the display are blinking. Display shows “– –,” if Timken C-Power was previously off. Display shows “. % Vol.,” if Timken C-Power was previously Figure 18 switched on. ■ To check the changes, press the MODE/SAVE button again, until the display switches to the configuration mode and shows the current settings.
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Page 18: Calculation Of The Remaining Discharge Period
Example of a Calculation of the Remaining Discharge Period The Timken C-Power with a 250 cc C-Power LV-unit was originally set to a discharge period (SDP) of eight months, because the lubrication point needs 4.3 cc lubricant /100 h. After two months, the Timken C-Power indicates a remaining volume (RV) of 75% Vol. -
Page 19: Replacement Of The C-Power Lv-Unit
REPLACEMENT OF THE C-POWER LV-UNIT Remember the Following: When a C-Power LV-unit becomes empty and must be replaced, the red and green LEDs will blink simultaneously. Also, the display will indicate that the C-Power LV-unit is empty (refer to figure 21). % Vol. -
Page 20: How To Replace The C-Power Lv-Unit
C-Power LV-unit and the drive unit interlock. The control system will automatically recognize the new C-Power LV-unit. The display will indicate “– –“ if the Timken C-Power was switched off prior to the replacement of the C-Power LV-unit. It will indicate “99% Vol.“ if the Timken C-Power was switched on before the replacement. -
Page 21: Troubleshooting
If there are malfunctions during the operation of the lubrication system, use the table below to check for possible causes. If you are experiencing a malfunction that is not listed in the table, please contact your local Timken supplier for technical support. Every time an error message is displayed, the red LED also will be blinking. -
Page 22: Disposal
Help protect the environment and save resources by recycling valuable raw material. Please follow local waste disposal regulations. 10. SERVICE ■ Please contact your local Timken distributor for availability and cost of the following: Returning an empty lubricator for environmentally safe recycling or disposal. ● Exchanging a battery set. -
Page 23: 11. Quick Reference Distribution Guide
11. QUICK REFERENCE DISTRIBUTION GUIDE Housing Connection thread Contains the Used to attach a lubricator of piston, bores and the Timken C-Power Line. coding disk. Outlets 4 to 6 with Outlets 1 to 3 with connecting pieces connecting pieces Used to attach the Used to attach the lubricant tubes. - Page 24 On this page, you will find some important information for the quick and easy operation and setting of the Timken C-Power multi-point lubricators. The complete operating manual should be read before the first use of the C-Power prior to the assembly with a lubricator. If you need detailed, in-depth information, please refer to the complete set of operating instructions.
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Page 25: 12. Quick Reference Timken C-Power Multi-Point Lubricator Guide
12. QUICK REFERENCE TIMKEN C-POWER MULTI-POINT LUBRICATOR GUIDE Protection cover Content With bayonet catch for quick Description of the enclosed lubricant opening and closing. and the filling date. Type Timken C-Power LV-Unit Product type and size of C-Power LV-unit. (Lubrication Canister) - Page 26 On this page, you will find some important information for the quick and easy operation and setting of the Timken C-Power centralized multi-point lubricators. The complete operating manual should be read before the first installation of the Timken C-Power unit and whenever detailed instructions are required. Make sure to follow the instructions given in the “Safety Instructions” chapter.
- Page 28 Timken ® is the registered trademark of The Timken Company © 2006 The Timken Company Printed in USA Order No. 999-10793...
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