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Summary of Contents for Timken GROENEVELD-BEKA F Super
- Page 1 Grease lubrication pump F Super Code 2049 …. Issue 10-2020 Original operating assembly manual © Baier + Köppel GmbH + Co. KG 2020 Page 1 All rights reserved!
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Page 2: Table Of Contents
Table of contents Technical data ....................................3 Applicable documents..................................3 General safety instructions ................................4 Safety instructions ..................................4 Qualification and training of staff .............................. 4 Hazards in case of non-observance of the safety instructions ....................5 ... -
Page 3: Technical Data
Technical data General: Reservoir capacity: ................................. 2,6 / 5 / 10 l Dimensions: ..............................see dimensional drawings Number of outlets: ..................................max. 21 Sense of revolution: ..................................arbitrary Delivery volume per stroke (= pump revolution) and outlet: ........... 0.06 to 0.17 cm³ (depending on pump element) Number of max. -
Page 4: General Safety Instructions
General safety instructions Everybody who is in charge of the assembly, start-up, maintenance and operation of the device must read these instructions carefully prior to assembly and start-up of the device at the machine! Furthermore, this manual must always be available at the site of operation! Basic instructions for setup, operation and maintenance can be found below. -
Page 5: Hazards In Case Of Non-Observance Of The Safety Instructions
Hazards in case of non-observance of the safety instructions Results of non-observance of the safety instructions can be hazards to persons, for the environment and the device. Non-observance of the safety instructions may result in the loss of any liability claims. The non-observance could more specifically result in the following hazards (for example): ... -
Page 6: Inadmissible Modes Of Operation
Inadmissible modes of operation Operational safety of the device is only guaranteed when it is appropriately applied as indicated in the operating and assembly manual. Never exceed or fall below the limit values, as stated in the technical data. Electrostatic discharge Avoid electrostatic discharge! There are electronic components integrated into the devices which might be destroyed by electrostatic discharge. -
Page 7: Intended Use
Intended use The device is part of a central lubrication system. It serves for conveying lubricant for the lubrication of Caution! machines as described in this operating manual. The device is approved for industrial and commercial use only. Only operate the device if it is installed in/at another machine and operated together with it. Only lubricants which comply with the machine manufacturer’s specifications may be conveyed. -
Page 8: Transport And Storage
Transport and storage Use suitable lifting devices for transport. Do not throw the device or expose it to shocks. Secure the device against toppling down or slipping during transport. The device may only be transported completely empty. Observe all valid safety and accident prevention regulations for the transport. Wear suitable protective equipment if necessary. -
Page 9: Assembly Instructions
Assembly instructions Check the device for possible transport damage and for completeness before the assembly. Any installed equipment for transportation safety has to be removed. Comply with the following conditions when assembling a complete machine from this device and other components. Mind a proper and eco-friendly assembly without impairment of persons’... -
Page 10: Hydraulic Connection Of The Hydro Motor
Hydraulic connection of the hydro motor The connection line for the hydraulic supply pressure and the return can be connected to the hydraulic motor (thread G1/2) as requested (red arrows). All components must be approved for the maximum operating pressure (see chapter 1 “Technical data“). The customer can install a throttle piece or a 2-way directional valve on the hydraulic supply line for regulation of the volume flow to the hydro motor. -
Page 11: Assembly Of Pump Elements
Assembly of pump elements The pump elements must be hung in the piston eccentric ring (2) and then screwed into the pump housing (3). Please observe the following: Assembly and disassembly only at complete standstill of the device. Do not reach into the pump housing bore. Risk of injury. -
Page 12: Start Up
Start up Lubricants The device is designed for standard multi-purpose greases up to NLGI cl. 2. Use lubricants with high-pressure additives. Only use lubricants of the same soaping criteria. Do not use any lubricants with solids content (lubricants with solids content on request). Filling with lubricant ... -
Page 13: Filling Via The Filling Connection Or Coupling Plug And A Filling Pump
8.2.2 Filling via the filling connection or coupling plug and a filling pump Remove the screw plug and replace it by a coupling plug with reducer (article no. 10101421 and 10149043). Remove the optional protective cap (article no. 10101446) of coupling plug. ... -
Page 14: Ventilation Of The Lubrication System
Ventilation of the lubrication system Ventilate the whole lubrication system on first start-up and after each lubricant change! Ventilation is done by operating the system in pressureless condition and with open system outlets! Operate the pump until lubricant escapes from the pressure connection without air inclusions. Delivery volume setting The delivery volume for the pump elements PE 60, PE 120 or PE 170, can not be regulated as they have a fixed delivery volume. -
Page 15: Functional Description
Functional description General Hydro motor Function A hydro motor drives the eccentric evenly via a coupling and a gearbox. The delivery pistons of the pump elements are hung in the groove of the eccentric. The rotary movement is transferred to the eccentric and the agitator blade construction via a worm gear which is located in the pump housing. -
Page 16: Components
Components 9.3.1 Level monitoring The device can also be equipped with an electric min. (standard) and max. level monitoring. The level monitoring reliably prevents an accidental emptying or overfilling of the reservoir of the device. If the level falls below/exceeds the set value, an electric impulse is triggered by the capacitive proximity switch. -
Page 17: Maintenance
10. Maintenance Disconnect the device from electrical energy supply before maintenance or repairs. Only carry out maintenance and repair in complete device standstill and pressureless condition. Check the surface temperature of the device to avoid the risk of burns by radiant heat. Wear heat-resistant gloves and safety goggles! Clean soiled or contaminated surfaces before maintenance, wearing protective equipment if necessary! Secure the device against recommissioning during maintenance and repair work! 10.1 General maintenance... -
Page 18: Troubleshooting
13. Troubleshooting Malfunction Possible cause Possible remedy Lubricant viscosity too high Fill in lubricant with correct viscosity Pump does not aspirate Level too low Refill lubricant Coupling defective Renew coupling Supply interrupts but drive is ok Air below pump element Ventilate pump Lack of lubricant in reservoir Refill lubricant... -
Page 19: Details Of The Manufacturer
16. Details of the manufacturer GROENEVELD-BEKA BAIER + KÖPPEL GmbH + Co. KG Beethovenstraße 14 91257 PEGNITZ / Bayern Germany Tel. +49 9241 729-0 +49 9241 729-50 POSTFACH 1320 91253 PEGNITZ / Bayern Germany http://www.beka-lube.de E-Mail: beka@beka-lube.de beka@beka-max.de Our range of supply: Gear pumps Multi-line oil pumps Multi-line grease pumps...
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