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MAX VEHICLE ROOF LOAD RATING:
TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO
•
Please read instructions carefully before installation.
•
Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
•
Clean your roof thoroughly prior to fitting the LockNLoad Flush Rail Heavy Duty Roof Rack System.
•
Place these instructions in the vehicle's glove box after installation is complete.
TOOLS REQUIRED:
•
4 mm Ball End Allen Key
•
5 mm Allen Key
•
13 mm Ring Spanner
•
#2 Phillips Head Screwdriver
•
Scissors
• Tape Measure
•
Marking Pen (Optional)
• Torque Wrench (Optional)
ITEM COMPONENT
1.
Foot Extrusion
2.
Rubber Foot Pad
3.
Rubber Foot Pad
28-13-355-Rev4
LockNLoad Flush Rail Mounting Kit
®
FIRST TIME INSTALLATION
KIT CONTENTS
1
4
LEG AND BAR COMPONENTS SOLD SEPARATELY
™
FLUSH RAIL HEAVY DUTY ROOF RACK SYSTEM
100
KG
QTY ITEM
COMPONENT
x4
4.
Claw Extrusion
x4
5.
Rubber Clamp Pad
x4
6.
Unpinned Grip Plate
2
5
FORD EVEREST 2015+
3
6
QTY
x4
x4
x4
1/10
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Summary of Contents for Yakima LockNLoad Flush Rail Mounting Kit
- Page 1 Please read instructions carefully before installation. • Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged. • Clean your roof thoroughly prior to fitting the LockNLoad Flush Rail Heavy Duty Roof Rack System.
- Page 2 TABLE OF CONTENTS INSTALLATION OF LNL PLATFORM TO FLUSH RAIL LEGS ....2 INSTALLATION OF LNL CROSSBARS........6 INSTALLATION OF LNL PLATFORM TO FLUSH RAIL LEGS REMOVE LEG COVERS CLAW ASSEMBLY...
- Page 3 LEG ASSEMBLY Push padded Foot Extrusions into the rear cavity of LockNLoad Legs. Slide the Claw assembly into the (When assembled onto a vehicle LockNLoad Leg, as shown. these will click into position). Insert the M6 bolt and washer from the Leg kit into the Leg and wind (six revolutions) into the grip plate.
- Page 4 SECURE LEGS Secure Claw assemblies to the vehicle rail using a 5 mm Allen Key or Torque Wrench. Torque to 4 Nm. Due to the geometry of the Everest flush rail, a small gap may appear on the inboard face. This is acceptable and has been tested. ASSEMBLE LNL PLATFORM Assemble Platform according to the LockNLoad Platform Assembly instructions Steps 1 - 9 (Pages 4 - 7).
- Page 5 Write the key number (which is stamped on the key) in the box provided. Replacement keys are available from Yakima stockists, visit www.yakima.com.au or www.yakima.co.nz to find your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ).
- Page 6 INSTALLATION OF LNL CROSSBARS REMOVE LEG COVERS CLAW ASSEMBLY Using the keys supplied in Insert an Unpinned Grip Plate into the LockNLoad Leg Kit (sold each of the Clamp Claws from the separately), remove all Leg Covers. LockNLoad leg kit. FOOT ASSEMBLY Push padded Claw Extrusions into the Clamp Claws.
- Page 7 REMOVE PLATFORM HARDWARE Remove nut and washer which have been loosely pre-installed as shown. Remove Coach Bolt and Mounting Bracket. INSERT LEGS PIVOT ASSEMBLY Remove the End Caps from Assemble as shown. Loosely tighten LockNLoad Bars and slide the M8 screw and ensure a sufficient Leg assemblies into the gap remains between Nut Plate and Leg to allow Bar to slide through in...
- Page 8 BAR PLACEMENT Carefully place Bar assembly onto vehicle. Take care not to damage vehicle. Slide Legs along Bar until foot clamp sits snug against vehicle rail. Secure the Claw assembly to the vehicle rail using a 5 mm Allen Key or Torque Wrench.
- Page 9 BAR SLOT COVERS (OUTSIDE LEG) Measure the Bar channel outside of the Legs and subtract 20 mm from this measurement. Using the remaining pieces of Slot Cover from Step 14, cut to this length and insert into the underside channel of each Bar end as shown. -20 mm SECURE END CAPS TO BARS Secure using Plastite Screw.
- Page 10 Write the key number (which is stamped on the key) in the box provided. Replacement keys are available from Yakima stockists, visit www.yakima.com. au or www.yakima.co.nz to find your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ).
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