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MAX VEHICLE ROOF LOAD RATING: 100KG
TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO
•
Please read instructions carefully before installation.
•
Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
•
Clean your roof thoroughly prior to fitting the LockNLoad Track Heavy Duty Roof Rack System.
•
Place these instructions in the vehicle's glove box after installation is complete.
TOOLS REQUIRED:
•
Marking Pen
• Tape Measure
•
Masking Tape
•
Scissors
•
3 mm Drill Bit
•
7 mm Drill Bit
•
Drill Bit Stop
•
Rivet Gun
• Tin Snips
•
Flat Blade Screwdriver
•
#2 Phillips Head Screwdriver
•
Zinc Rich Cold Galvanising Coating
ITEM
COMPONENT
1.
Track Colorado/D-Max Right Hand Side x1
2.
Track Colorado/D-Max Left Hand Side
3.
Track Nut Plate
4.
M6 Washer
5.
M6 Spring Washer
6.
Rivet
7.
4.9mm Drill Bit
LEG AND BAR COMPONENTS SOLD SEPARATELY
28-13-011-Rev4
LockNLoad Track Mounting Kit
®
HOLDEN COLORADO / ISUZU D-MAX DUAL CAB 2012+
FIRST TIME INSTALLATION
•
Mastic Silicone Sealant
• Vacuum Cleaner
•
10mm Open Ended Spanner
•
13mm Socket or Spanner
•
Metal File
•
Die Grinder (D-Max SX only)
•
Rubber Mallet (Optional)
•
Power or Cordless Drill
KIT CONTENTS
13
™
TRACK MOUNT HEAVY DUTY ROOF RACK SYSTEM
QTY ITEM COMPONENT
8.
M6 Hex Screw
x1
9.
Track End Cap
x4
10.
M8 Button Head Screw
x8
11.
M8 Spring Washer
x8
12.
M8 Washer
x8
13.
5mm Allen Key
x1
1
2
6
7
QTY
x8
x4
x8
x8
x8
x1
4
9
11
8
12
10
1/17
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Summary of Contents for Yakima LockNLoad Series
-
Page 1: Kit Contents
• Please read instructions carefully before installation. • Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged. • Clean your roof thoroughly prior to fitting the LockNLoad Track Heavy Duty Roof Rack System. -
Page 2: Track Installation
TRACK INSTALLATION TRACK ORIENTATION BEFORE BEGINNING INSTALLATION Foam Tape Foam Tape Clean roof thoroughly The foam tape and allow to dry before on side of Tracks beginning installation. faces outside of vehicle as shown, with rectangular cut outs at rear of vehicle. - Page 3 MEASURE ROOF TRIM Using a Tape Measure, measure 1420 mm from the edge of the windscreen rubber (not glass edge) back along rubber roof channel trim. Ensure to measure from the centre of roof trim as shown. Use a pencil to mark measurement at 1420 mm and another at 230 mm.
- Page 4 BREAK ROOF TRIM Using your thumb to support trim at drilled holes, bend the cut trim sections back and forth to break at drilled holes. Some force may be required to snap the stainless steel section in trim. Neaten edges where trim has broken as much as possible. Remove all Tape from vehicle roof.
- Page 5 ALIGN AND SECURE TRACK Place Track into roof channel, ensuring Track orientation is correct as shown. Align Track and eliminate movement within the roof channel during spot drilling by inserting M8 Button Head Screws into each of the mounting holes through track. Secure using the supplied Allen Key.
- Page 6 DRILL ROOF CHANNEL All rivet holes can now be carefully drilled through. To avoid drilling into roof lining a drill stop must be used. The roof skin is approx. 2-3 mm thick. Ensure that a drilling angle perpendicular to the roof angle is maintained. Drill Stop REMOVE SWARF...
- Page 7 PLACE TRACK BACK INTO ROOF CHANNEL Foam Tape Foam Tape Accurately place Tracks over drilled holes in roof channel, ensuring Track orientation is correct as shown. INSERT NUT PLATES Run all of the M6 Hex Screws through the Nut Plates as shown. This will aid installation in Step 36 Slide Nut Plates into each Track end.
- Page 8 INSTALL M8 SCREWS AND SECURE END CAPS Assemble 1 x M8 Spring Washer and 1 x M8 Washer onto each M8 Button Head Screw in the order shown and insert into the M8 Screw holes through Track. Tighten to 7 Nm. Holden Colorado / Isuzu D-Max LS, LS-U, LS-M Vehicle Front To secure End Caps, insert M8 Screw assembly...
- Page 9 TRACK INSTALLATION COMPLETE Check both Tracks are secured to the vehicle as per these installation instructions. For assistance contact your local Yakima dealer. IF INSTALLING LockNLoad ROOF RACKS, CONTINUE ON STEP 20 IF INSTALLING LockNLoad PLATFORM, NOW SWITCH TO YOUR PLATFORM INSTRUCTIONS...
- Page 10 ISUZU D-MAX SX SUPPLEMENT STEPS SPOT DRILL MOUNTING POINTS Place Track into roof channel, ensuring Track orientation is correct as shown. Using a 3 mm Drill Bit (not supplied), spot drill the centre of the first, second and fourth M8 mounting points in the Track as shown. Ensure the Track does not move during this process by maintaining downward pressure on the Track while spot drilling holes.
- Page 11 BAR INSTALLATION REMOVE END CAPS FROM BARS From the LockNLoad Bar Kit (sold separately), remove Plastite Screw from each Bar end using a #2 Phillips Head Screwdriver and pull out End Caps from Bars. Keep all parts aside for later installation. REMOVE LEG COVERS INSERT LEGS Using the keys supplied...
- Page 12 BAR PLACEMENT Carefully place a Bar assembly over Nut Plates, ensuring spacing is correct as shown in the previous Step. Take care not to damage vehicle. Position Legs along Bar until both legs are securely positioned on Nut Plates within Track. SECURE BAR ASSEMBLY TO TRACKS From the LockNLoad...
- Page 13 SECURE LEGS TO BARS REPEAT AND REMOVE Tighten all M8 Set Repeat Steps 24 - 27 for Screws to 9 Nm using remaining bar assembly. a 13 mm Spanner. Carefully remove all Bar and Leg assemblies from vehicle. CHECK BAR SLOT MEASUREMENTS Place Bars on flat surface with legs facing upwards, as BAR SLOT shown.
- Page 14 BAR SLOT COVERS (INSIDE LEG) From the LockNLoad Bar Kit, cut Bar Slot NOTE - Bar Slot Covers to be Covers as per measurements recorded inserted with flat side visible in the previous Step and press into the underside channel of Bar ends as shown. BAR SLOT COVERS (OUTSIDE LEG) Measure the Bar channel outside of the Legs and subtract 20 mm from...
- Page 15 BAR FITMENT Slide Nut Plates in Track into position for Bar placement (it doesn’t have to be exact). Place Bar assembly onto Tracks, carefully locating the four central raised notches on base of Legs into the cut outs on Nut Plates as shown.
- Page 16 Write the key number (which is stamped on the key) in the box provided. Replacement keys are available from Yakima stockists, visit www.yakima.com.au or www.yakima.co.nz to find your nearest store or contact us directly on 1800 143 548 (AU) or 0800 4776 722 (NZ). Key Number:...
- Page 17 YAKIMA AUSTRALIA PTY. LTD 17 Hinkler Court Brendale, QLD 4500 Australia 1800 143 548 YAKIMA PRODUCTS, INC. 4101 Kruse Way Lake Oswego, OR 97035-2541 888 925 4621 28-13-011-Rev4 17/17...
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