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Operating Instructions and Parts Manual
For Replacement Parts, call 1-800-237-0987
Please provide following information:
Address parts correspondence to:
-Model number
Wayne Water Systems
-Serial number (if any)
100 Production Drive
-Part description and number as shown in parts list
Harrison, OH 45030 U.S.A.
5. Power Cord,
Grommet &
Clamp
11. Power
Supply/Battery
10. Shield
Charger
4. Motor, Power
Cord & Float
Switch
Replacement Parts List
Ref.
No.
Description
1
Filter Cap
2
Through Bolts
3
Stainless Steel Filter
4
Motor, Power Cord & Float Switch
5
Power Cord, Grommet & Clamp
6
Impeller Rotor
7
Volute and Shaft
8
Conical Nut, Thrust Washer, Thrust Bearing
9
Jumper Wire *
10
Shield
11
Power Supply/Battery Charger
* Not Shown
www.waynepumps.com
Model ISP40
2. Through
Bolts (3)
1. Filter Cap
8. Conical Nut
& Thrust
Washer
Thrust
Bearing
6. Impeller
Rotor
7. Volute
3. Stainless
& Shaft
Steel
Filter
ISP40
40020-001
67048-001
11024-001
66079-WYN1
66080-WYN1
32085-002
66081-WYN1
66082-WYN1
31029-001
43005-001
30215-001
6
Operating Instructions And Parts Manual
Battery Information
LIGHT
(Continued)
Red
Green
WYN1, and a 75 amp hour battery,
Yellow
66901-WYN1.
The oversize battery case (included)
will accommodate two 12-volt SLA
batteries or two 12-volt deep cycle
marine batteries (up to a 27-frame
WARNING
!
size). Retain blue foam pad to support
battery posts because they may spark
Wayne sealed lead-acid batteries.
or short-circuit the system or battery,
Use new, identical batteries (from the
causing an explosion.
same manufacturer and of the same
PS/BC Features
capacity). When batteries wear out
replace them as a set. Chart 1 illustrates
• Provides power to the pump
the expected performance with various
• Automatically charges and
battery combinations. Do not use
maintains the charge to the
batteries rated below 40 amp hours.
batteries
Be certain that the area around the
• Operates on 120-volt AC or 24-volt
batteries is well ventilated. Before
DC (two 12-volt batteries)
servicing the batteries, blow away
• Sounds alarm if fuse is blown or
gasses by waving a piece of cardboard
battery power is low
near the batteries. Do not place
• The PS/BC can be left on the
batteries directly on concrete floor.
batteries indefinitely. Light Emitting
Dangerous
DANGER
!
Diodes (LEDs) keep you informed of
hydrogen gas can
be released from batteries while
the system's status (see Chart 2).
charging. Sparks can ignite the gas in
The Power Supply/Battery Charger is a 7
an enclosed space. Wear safety goggles
ampere, 24 volt automatic battery charger
when connecting batteries. Battery
for conventional wet cell and gelled
connections should be made in a well-
ventilated area.
electrolyte type deep cycle lead-acid
batteries. The PS/BC is designed for use
Working in the
DANGER
!
vicinity of lead acid
with your Wayne Water System pump.
batteries can be dangerous. Before making
DO NOT USE for any other purpose.
connections or servicing the batteries,
read and follow instructions in all
applicable instruction manuals. To reduce
the risk of battery explosion, follow the
instructions in this manual and those
published by the battery manufacturer, as
well as those of any other equipment used
in the surrounding area.
An assistant should be present or close
enough to come to your aid in the
event of an emergency. Have a reliable
source of fresh water and soap nearby
in case battery acid contacts clothing,
skin or eyes.
Wear eye and clothing protection when
working around lead acid batteries.
Avoid touching your eyes when
working around lead acid batteries.
If battery acid
WARNING
!
contacts your
eye(s), flush with cold running water
for 10 minutes and seek immediate
medical attention. If acid contacts your
skin or clothing, wash immediately
with soap and water.
Never smoke or
WARNING
!
allow a spark or
Figure 5- Battery connection: two 12-volt batteries equals a 24-volt battery
flame in the vicinity of the battery.
CHART 2 - PS/BC STATUS LIGHTS
ON WHEN
ACTION REQUIRED
AC power is connected
None
Battery connected
None
Battery voltage is below 23.2 volts –
Replace batteries –
buzzer sounds
flooding is possible
— OR —
Pump fuse blown – buzzer sounds
Replace fuse
PS/BC Installation
Avoid dropping
metal tools on the
Use Power
NOTICE
Supply/Battery
Charger (PS/BC) indoors, in a well-
ventilated area. Do not expose PS/BC to
rain or snow. Do not use an extension cord.
Do not disassemble PS/BC. Be sure PS/BC
ventilation holes are unobstructed. If PS/BC
is dropped or damaged, do not operate;
return to manufacturer for service.
Risk of electrical
WARNING
!
shock! Use a GFCI
(Ground Fault Circuit Interrupter)
receptacle to reduce the risk of fatal
electrical shock. Grounded receptacle
must be rated for at least 5 amps.
WARNING
!
power and remove pump fuse before
connecting or disconnecting battery.
1. Select a suitable position on the floor
near the sump pit to place the battery
case. Be certain that the PS/BC power
cord will reach AC power, and that
the sump pump power cord will reach
the PS/BC. Make sure the battery case
vent holes are unobstructed. Make no
connections at this time.
(Black)
Negative
Battery Cable
(Red)
Positive Battery Cable
Jumper Wire
www.waynepumps.com
3
Model ISP40
Always
disconnect AC
PS/BC
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