Assembly: Standard; Assembly: Table Out - Challenge CHAMPION 370 TC Instructions And Parts Manual

6.0 Installation & Setup

6.6 Assembly: Standard

Unless otherwise specified, the only items that have been disassembled for shipping are the
extension side tables. To assemble the table extensions, follow the procedure below.
NOTE: Assembled side tables are awkward and heavy. Use two people to attach the side tables.
1. Install the side table supports. Each support is attached to the frame with two (2) bolts and
washers. (Mounting bolts are shipped installed in the frame - remove them to install
supports.)
2. Thread the 1/2-13 hex nut, packed with the machine, onto the 1/2-13 X 2-1/4 hex bolt. Screw
the bolt into the nut welded on the table support.
3. Assemble the side table backs to the table surfaces. The extension table bolts and hex nuts
are packed inside the tool kit box. Tables are installed with the clearance hole for the knife
gib adjusting screws towards the middle of the cutter. Make sure the right hand side table
back plate is bolted onto the right hand side table, and the left hand side table back plate is
bolted onto the left hand side table.
4. Have one person hold the assembled side table in position while the other aligns the holes
and threads the mounting bolts with washers. (Mounting bolts are shipped installed in the
side of table- remove them to install tables.)
5. Use a 9/16" socket and extension to lightly tighten the mounting bolts, then tap the extension
table up or down with a rubber mallet until it is flush with the main table. Run a straight edge
or sheet of paper over the seam to check the fit. Make sure your stock will not catch on the
seam.
6. Locate the leveling bolt that was threaded into the welded nut on the table support in step 2.
You may have to loosen the mounting bolts a little to allow enough play to level the table.
When the extension tables are leveled and the surface joints even, tighten the mounting bolts
securely. Make sure the 1/2-13 hex nut, threaded on the leveling bolt in step 2, is tightened
to prevent the leveling bolt from loosening.
7. The tables are powder coated and need only be wiped down with a dry cloth. DO NOT apply
solvents or abrasive cleaners to extension table surfaces. They may cause discoloration or
scratches.

6.7 Assembly: Table Out

If your cutter has been shipped knocked-down, it is even more important to have a rigger or qualified
personnel with the right equipment to position and assemble your cutter.
Your cutter will arrive in two crates. One contains the arch/base assembly. The second, accessory
box contains the parts, accessories, and table. Reassemble as follows:
1. Remove the crate from the arch/base assembly.
2. Remove the accessories from the accessory box.
3. Lift the table out of the accessory box. NOTE: Be careful not to damage or bend the lead
screw or backgauge drive motor assembly. Use wood blocks beside the screw if straps are
used (Figure 4 on page 13).
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