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Titan 200
Challenge Titan 200 Manuals
Manuals and User Guides for Challenge Titan 200. We have
5
Challenge Titan 200 manuals available for free PDF download: Technical Manual, Instructions And Parts Manual, Operation Manual, Programming Instructions Manual
Challenge Titan 200 Instructions And Parts Manual (53 pages)
Paper Cutting Machine
Brand:
Challenge
| Category:
Cutter
| Size: 1 MB
Table of Contents
Introduction
3
Packing List
4
Optional Items
4
Specifications
5
Table of Contents
6
Safety Precautions
8
Caution: Power Lock-Out Procedure
8
Ojo
9
Warning Label Definitions
10
Installation & Setup
11
Uncrating
11
Cleaning
11
Removing the Table (to Fit through a Narrow Door Opening)
11
Removing the Foot Treadle
12
Removing the Front Guard
13
Reattaching the Table
13
Hydraulic System Check
13
Power Hook-Up
13
Knife Installation/Changing
14
Knife Removal
14
Knife Installation
15
False Clamp Plate (Optional)
16
Line Light
16
Operating Controls
17
Using the Machine
17
Power - Main Power Switch
17
Start up
17
Making a Cut
17
Jogging Aid
18
Knife Change Alarm and Lubrication Alarm
18
Manual Clamping (Using the Foot Treadle)
18
Definition of Keys
19
Backgauge Glide Control
19
IN/MM Key
19
SEND Key
19
Push-Out Key
19
Clear Key
19
Enter Key
19
Priority Add (X/Y) Key
20
Soft-Keys
20
Arrow Keys
20
Contrast Control
20
Send Mode
20
Entering Math
20
Entering Fractions
20
Upgrading Power Backgauge Models to Programmable Models
21
Maintenance Mode
21
Language
21
Parameters
21
False Clamp
21
Time-Out
21
Push-Out
21
Accuracy Adjust
21
Knife Count
21
Machine Count
22
Diagnostic
22
Error Code
22
Sensor Data
22
Clear Memory
22
Knife Adjust
22
Job Mode
22
Lock/Unlocking a Job
23
Copying a Job
23
Erasing a Job
23
Creating a New Job
23
Entering Send Values
23
Cut and Record
23
Channel Linking
23
Editing an Existing Job
23
Running a Programmed Job
24
Exiting a Job
24
An Example Job
24
Operating Tips
25
Knife Tips
26
Knife Blade Life
26
Cutting Stick
26
Bevel Angle
26
Helpful Suggestions
26
Knife Care
26
Note to Dealer
27
Notice
28
Troubleshooting
29
Maintenance
29
Recommended Oils
31
Adjustments
32
Backgauge Gib Adjustments
32
Squaring the Backgauge
32
Proximity Switches
33
Hydraulic Valve Adjustments
34
Pressure Settings
34
Procedure
34
Main Assembly - Front View
35
Main Assembly - Right Side View
37
Main Assembly - Table Asm. View
39
Basic Machine Schematic
41
Electrical Sequence of Operation
42
Hydraulic Power Unit
43
Hydraulic Sequence of Operation
44
Power Panel Assembly
45
Control Pc Assembly
47
Control Console Assembly
48
Knife Latch Assembly
49
Line Light Assembly
50
Power Panel Label
51
Safety System Tests
52
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Challenge Titan 200 Operation Manual (47 pages)
Challenge Titan 200 Paper Cutting Machine
Brand:
Challenge
| Category:
Paper Cutters
| Size: 2 MB
Table of Contents
1 Introduction
3
Table of Contents
4
2 Safety
6
Precautions
6
Power Lockout Procedure
6
Warning Label Definitions
7
3 Packing List
8
4 Specifications
9
5 Installation & Setup
10
Inspecting Shipment
10
Uncrating
10
Cleaning
11
Fitting through Narrow Door
11
Removing the Table
11
Removing the Foot Treadle
14
Removing the Front Guard (if Equipped)
14
Reattaching the Table
14
Installing Optional Extension Tables (Front Guard Machines Only)
15
Hydraulic System Check
15
False Clamp Plate (Optional)
16
Power Hook-Up
17
Line Light
17
Adjustment
18
Bulb Replacement
18
6 Operation
19
Power - Main Switch
19
Start up
19
Making a Cut (Machines with Electric Eyes)
20
Making a Cut (Machines with Front Guard)
20
Jogging Aid
20
Knife Change Alarm and Lubrication Alarm
21
Manual Clamping (Using the Foot Treadle)
21
Display Panel
22
Definition of Keys
22
Variable Speed Pinpoint Backgauge Control
22
IN/MM Key
22
Send Key
22
Push-Out Key/Hold-To-Run Backgauge Key
23
Clear Key
23
Enter Key
23
Priority Add (X/Y) Key
23
Soft-Keys
23
Arrow Keys
23
Contrast Control (Serial Numbers 083330 and Below)
23
Contrast Control (Serial Numbers 083331 and Above)
23
Manual Backgauge Control
24
Backgauge Glide Control
24
Backlash Indicator
24
Send Mode
24
Entering Math
24
Entering Fractions
25
Maintenance Mode
25
Knife Adjust
25
Parameters
25
Diagnostic
27
Language
28
Job Mode
28
Lock/Unlocking a Job
28
Copying a Job
28
Erasing a Job
28
Creating a New Job
29
Editing an Existing Job
30
Running a Programmed Job
31
Exiting a Job
31
An Example Job
31
Operating Tips
33
Note to Dealer
33
Entering the Dealer Name and Phone Number
33
7 Knife Installation/Changing
34
Knife Removal
34
Knife Installation
36
Knife Care Tips
37
Knife Blade Life
37
Cutting Stick
38
Bevel Angle
38
Helpful Suggestions
38
Knife Care
38
8 Oil and Grease
41
9 Titan 200 Floor Plan
44
10 Safety Systems Test
45
Challenge Titan 200 Technical Manual (40 pages)
Brand:
Challenge
| Category:
Paper Cutters
| Size: 0 MB
Table of Contents
Table of Contents
2
General Information
5
Electrical Specifications
5
Machine Dimensions
5
Machine Revisions
6
Titan Main Board Revisions
6
Clamp Dampener Assembly Mount Revision
6
Manual Misprint
6
Single Cut Button Revision
6
Hydraulic Pump Revision
6
Manifold Seal Revision
6
Backgauge Fuse Revision
6
Front Guard Interlock Switch Revision
6
General Hydraulic Information
7
Hydraulic Fluid Change
7
Pressure Gage
7
Operator Setting Clamp Pressure
7
Preliminary Valve Setting
7
Valve Information
7
Software Revisions
8
Error Codes Descriptions
10
Error Messages that Don't Require a Flow Chart
10
Error Messages that Require a Flow Chart
11
Sensor Data Abbreviations and Meanings
12
Titan 200 Test & Adjustment Procedures
13
Testing down Valve Coil Magnetism
13
Testing any Hydraulic Valve Spool Operation
13
Sequence of Adjusting Hydraulic Pressures
13
Testing and Adjusting Prox Sensor
13
Manually Activating the Hydraulic Motor
14
Testing and Repair of Backgauge Brake Resistor
14
Testing Encoder
14
Testing Encoder/Backgage Accuracy
14
Testing Encoder Cable
15
Testing Inputs on Main Circuit Board
15
TESTING MAIN BOARD OUTPUT and OUTPUT DEVICES
15
Installation and Adjustments for of the Knife Latch Assembly
16
Test Backguage Armature
16
Front Guard Interlock Switch Adjustment
16
Disassembly of Solenoid Coil Cable Connector
17
Testing and Manually Activating Keyboard
17
Ee-2807 Main Board
18
Basic Machine Schematic
19
Ee-2807-1
20
Basic Hydraulic Schematic
21
CHAMPION and TITAN CONSOLE PROGRAM MAP
23
Hydraulic Motor Didn't Start
24
Positioning Error
25
Clamp/Knife down
26
Clamp Stuck down
27
Slow Backgauge Movement to End of Table
28
Hydraulic up Failure
29
Knife down Failure
30
Sequence Error
31
Knife at both Limits
32
Clamp down Failure
33
Backgauge Failure
34
Shorted Key Error
35
Encoder Wires 9 and 10 Are Reversed" or "Backgauge Direction Reversed
36
Knife Latch Failure 1
37
Knife Latch Failure 0
38
Hydraulic Latch Error 1
39
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Challenge Titan 200 Technical Manual (84 pages)
Challenge Titan 200 Paper Cutter Technical Manual
Brand:
Challenge
| Category:
Paper Cutters
| Size: 1 MB
Challenge Titan 200 Programming Instructions Manual (6 pages)
for Cutting Business Cards (3-1/2” X 2” cards from an 8-1/2” X 11” sheet)
Brand:
Challenge
| Category:
Paper Cutters
| Size: 0 MB
Table of Contents
Paper Cutter
2
Programming Instructions for Cutting Business Cards - 12 up
3
Programming Instructions
3
Cutting Instructions
3
Programming Instructions for Cutting Business Cards - 10 up
5
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