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The Challenge Machinery Company provides owner's manuals on its
products solely as a courtesy to its customers. See the information below
before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent,
unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as
an accommodation to our customers. By providing these manuals, The Challenge Machinery Company
makes no representation or warranty as to the products, their current condition, or their suitability or fitness
for use in any particular application, which are the sole and independent responsibility of the product
owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it
is the product owner's and user's responsibility to evaluate the suitability and fitness of the
products in their current use and application. The Challenge Machinery Company makes no
representation, warranty or recommendation regarding any modifications which may be required
on non-current or unsupported products. The Challenge Machinery Company assumes no liability
for any modification or alteration to any Challenge product, and any such modification or
alteration to any Challenge product is not authorized by The Challenge Machinery Company. The
availability of these manuals is solely for the purpose of providing reference information for the products.
This manual may not be complete in all aspects of product maintenance and repair. All products should
be used only by qualified and properly trained personnel, following proper safety procedures. All
products should be regularly inspected and maintained, and their condition, application and use should
be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should
perform maintenance, repair and replacement procedures. Attempting these procedures without proper
training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of
parts from their original manufacturer. No parts or product support will be available to repair or maintain
unsupported products. Older products may not be UL listed (if the product does not have a UL label it is
not a listed product), and may not comply with applicable installation or other regulations or requirements
if relocated to a new facility. Many municipalities require a product to be UL listed before an electrician
will connect power to them. Often the cost of updating an older product to comply with current safety
regulations is greater than the value of the product.
CHAMPION 370 TC
Instruction and Parts Manual
Serial Numbers:
13338 through 15999,
370-C-150000 and up
Sold and Serviced by
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
F.370-C
ChallengeMachinery.com
December 2018

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Do you have a question about the CHAMPION 370 TC and is the answer not in the manual?

Questions and answers

Ted
July 2, 2025

Hi we have a challenge champion 370 tc. When power is on we get a warning message that says “target position out of range “and also “motor failed to move”

Summary of Contents for Challenge CHAMPION 370 TC

  • Page 1 Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer. No parts or product support will be available to repair or maintain unsupported products.
  • Page 2: Introduction

    CHALLENGE. If you bought a used machine, it is important to have the following information on record at Challenge. Copy this page, fill in the information and send it care of The Challenge Machinery Company  Attn.: Service Department ...
  • Page 3: Table Of Contents

    1.0 Introduction TABLE OF CONTENTS 1.0 Introduction ............................2 2.0 Safety ..............................5 2.1 Precautions ...........................5 2.2 Power Lockout Procedure ......................5 2.3 Warning Label Definitions ......................6 3.0 Packing List ............................8 4.0 Specifications ............................9 5.0 Footprint ............................10 6.0 Installation & Setup ........................11 6.1 Inspecting Shipment ........................
  • Page 4 1.0 Introduction 9.0 Troubleshooting ..........................53 10.0 MAIN ASSEMBLIES ........................56 10.1 Main Assembly – Front view ....................56 10.2 Main Assembly – Side View ..................... 57 10.3 Main Assembly – Top View ...................... 58 10.4 Main Assembly – Rear View ....................59 10.5 Main Assembly –...
  • Page 5: Safety

    2.0 Safety 2.0 Safety 2.1 Precautions  This machine is designed for one-person operation. Never operate the machine with more than one person.  Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine.
  • Page 6: Warning Label Definitions

    2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. The item number and location of each label can be found in Section 13.
  • Page 7 2.0 Safety !OJO! This Este simbolo de alerta de seguridad significa ¡ OJO ! - INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales. ...
  • Page 8: Packing List

    3.0 Packing List 3.0 Packing List DESCRIPTION OF ACCESSORIES PART NO. BASIC MACHINE Extension Side Tables: 16026 36" Steel Side Table (LH) 16027 36" Steel Side Table (RH) 49147 Side Table Back Plate (LH) 49080 Side Table Back Plate (RH) A-8495 Side Table Support (LH) A-8496...
  • Page 9: Specifications

    Repeat positioning accuracy is 0.003” or 0.05mm. Electric Eyes: Response time < 68 ms Object detection capability – 12 mm Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units.
  • Page 10: Footprint

    5.0 Footprint 5.0 Footprint...
  • Page 11: Installation & Setup

    6.0 Installation & Setup 6.0 Installation & Setup 6.1 Inspecting Shipment This machine has been carefully packed to prevent damage during shipment. However, claims for damage or loss are the responsibility of the recipient. Inspect all shipments as soon as they are received.
  • Page 12 6.0 Installation & Setup Figure 2 Figure 3...
  • Page 13: Re-Crating And Shipping

    Always lift and transport from the front of the machine. The carton has lifting instructions, so it must be placed properly on the skid. Challenge is not responsible for an improperly packed machine. The skid and packing materials are available for purchase from Challenge.
  • Page 14: Assembly: Standard

    6.0 Installation & Setup 6.6 Assembly: Standard Unless otherwise specified, the only items that have been disassembled for shipping are the extension side tables. To assemble the table extensions, follow the procedure below. NOTE: Assembled side tables are awkward and heavy. Use two people to attach the side tables. 1.
  • Page 15 6.0 Installation & Setup 4. Remove the rear arch cover assembly. 5. Insert the table from the rear of the machine, through the arch. The table is located using two special taper pins through holes on the rear table mounting pads. 6.
  • Page 16 6.0 Installation & Setup Figure 6 12. Install the forward and rearward lead screw covers using eight 1/4-20 x ½” button head cap screws, eight ¼” flat washers, and eight ¼” internal tooth lock washers. Figure 7 13. Reconnect the backgauge motor cable. From the table, the cable runs through the strain relief bushing into the motor housing, (figure 8, page 17).
  • Page 17: Hydraulic Check

    6.0 Installation & Setup Figure 8 14. Connect the tube from the blower to the plastic connector attached to the air channel cover on the bottom of the table if required. Reconnect the wires to the air blower and solenoid according to the wiring diagram for the machine model you have.
  • Page 18: Power Hook-Up

    Test your voltage when the shop is at actual working levels. Challenge recommends a dedicated line with a lockable disconnect to provide adequate power for this machine.
  • Page 19: Three Phase Hook-Up

    6.0 Installation & Setup 6.10 Three Phase Hook-Up The power source is connected to the cutter through the bottom of the power panel (right hand side). A main power control switch and power cord providing the machine with power is the responsibility of the customer and should be set in accordance with the local electrical code.
  • Page 20: False Clamp Plate

    6.0 Installation & Setup 6.11 False Clamp Plate ALWAYS disconnect the power and LOCK IT OUT before installing or removing the false clamp plate. NEVER attempt to install or remove the false clamp plate while the machine is running. Remove all tools and stand clear when reconnecting power. To prevent marking on pressure sensitive jobs, a false clamp plate has been included (installed) with your machine.
  • Page 21: Operation

    THOROUGHLY READ AND UNDERSTAND ALL OF THE INSTRUCTIONS FOUND IN THE OPERATOR AND INSTRUCTION MANUALS INCLUDED WITH YOUR CUTTER. CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS. Complete operating instructions for all TC Model paper cutters can be found in the TC Touch Screen Control Operating Instructions manual that was included with your machine (Figure 2).
  • Page 22 7.0 Operation NOTES...
  • Page 23: Maintenance Guide

    Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge products is not authorized by The Challenge Machinery Company. Any modification...
  • Page 24: Routine Maintenance/Adjustments

    8.0 Maintenance Guide 8.1 Routine Maintenance/Adjustments 8.1.1 Knife Care CAUTION: ! KNIFE SAFETY ! Knives are DANGEROUS!!! They are heavy and very sharp, even after use. Keep the edge away from your body and keep the area clear of others when handling knives. Never touch the cutting edge! To prevent personal injury and damage to the knife, always keep knives in their holders with screws tightened.
  • Page 25: Knife Change

    8.0 Maintenance Guide Figure 16 8.1.2 Knife Change The knife changing equipment shown in Figure 16 is included in the cutter tool kit. The following instructions show how to remove and install a new or re-sharpened knife. Read through these instructions AT LEAST ONCE before attempting to actually change or install any blades.
  • Page 26 8.0 Maintenance Guide Figure 17 9. Clear the table and put the empty knife scabbard on the table. 10. Grasp the knife lifter assembly firmly while turning counterclockwise to release the knife from the knife bar. Slowly lower the knife down and to the right. Bring the left side out first and put the blade in the scabbard immediately.
  • Page 27 8.0 Maintenance Guide Knife Adjusting Screw Knife Knife Blade Lock Hold Knife Down Paper Lever Follower Deflector Figure 18 3. Raise the knife bar. 4. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout procedure, page 5.) 5. Use the cutting stick puller to remove the cutting stick. Turn the cutting stick to a new surface.
  • Page 28: Cut Quality

    8.0 Maintenance Guide 11. Insert the rest of the knife bolts and washers, snug tighten them, but don’t tighten completely. Be sure all bolts have washers. The correct washers are important for proper bolt clearances! 12. Replace the knife lifters with bolts and snug tighten. 13.
  • Page 29: Bevel Angle

    8.0 Maintenance Guide  The knife makes a “rougher” sound as it passes through stock.  Nicks are visible on the cutting edge of the knife. 8.1.4 Bevel Angle The most appropriate bevel angle depends upon four factors. 1. The length of time desired between sharpening 2.
  • Page 30: Knife Tips

     Always keep knife bolts securely tightened.  Always use the heavy-duty knife bolt washers provided by Challenge. Failure to do so could result in scratching or marring of the clamp face.  Store knives in a dry environment to prevent corrosion.
  • Page 31 8.0 Maintenance Guide Run the knife down and Lock Out the Power, see Power Lockout Procedure, page 5. All moving parts require lubrication. Remove all panel covers and look for all oil locations (marked with red paint). Make sure oil holes are not plugged and lubricate with a 30 weight oil. See the photos below for critical locations (not all locations are illustrated here).
  • Page 32 8.0 Maintenance Guide Oil clamp cylinder pin on both sides of cylinder While lubricating, check pin locks to make sure they are in place and secure (Figure 19) there are a total of six. The bell crank pins do not require lubrication. Pin Locks Figure 19...
  • Page 33: Hydraulic System

    The hydraulic fluid should be changed YEARLY or EVERY 1000 HOURS of operation. The oil filter (Challenge part H-227-1) should be changed yearly or whenever any repairs are made to the hydraulic system. NOTE: Failure to change the oil when needed can damage the seals in the clamp and knife cylinders as well as the manifold.
  • Page 34 8.0 Maintenance Guide Breather cap Figure 30 3. Place the suction line of the transfer pump into the breather cap hole. Place the pressure line of the transfer pump into an empty five-gallon pail. 4. Turn on the transfer pump and fill the pail. Repeat until tank is empty. 5.
  • Page 35: Line Light Adjustment

    8.0 Maintenance Guide 8.4 Line Light Adjustment The line light comes on whenever main power is turned to the ON position. The light from each of two bulbs reaches the table after passing between the knife and clamp, (Figure 21). Figure 21 Each light is focused with an adjusting screw mounted on the line light bracket, behind the console.
  • Page 36: Cleaning

    8.0 Maintenance Guide If the bulb is still hot, allow a few minutes to cool before changing. 4. Insert the new bulb into the socket and twist clockwise until the bulb locks into place. 5. Reattach the console. 6. Unlock and turn the power ON. 7.
  • Page 37 5. Apply a paste wax (Challenge P/N 16078) to the table to seal the pores of the metal. 6. Note: Do not use a wax that contains a cleaning compound on the table. The cleaner contains microscopic abrasive particles that will cause wear between the table and the bottom of the backgauge.
  • Page 38: Maintenance Adjustments

    8.0 Maintenance Guide 8.7 Maintenance Adjustments 8.7.1 Squaring the Backgauge To test the backgauge for squareness, place a small lift of paper against the left side of the backgauge (but not against the side guide) and make a cut. PAPER Figure 22 Now, leave the backgauge in the same position, flip the lift over and against the right side of the backgauge (but not against the side guide).
  • Page 39: Backgauge Gibs

    8.0 Maintenance Guide 6. Replace the rear table cover. Unlock and reconnect the power. 7. Make another test. Continue to adjust and test until no trim occurs when testing in either sequence (steps 2 through 7). 8. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout Procedure, page 5) 9.
  • Page 40: Backgauge Drive Belt Adjustment

    8.0 Maintenance Guide Figure 25 To adjust: 1. Run the backgauge back to 23” (600mm). 2. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout procedure, page 5.) 3. Remove the rear table cover. 4. Always adjust the side gib first. Loosen all jam nuts and adjusting screws then tighten the front and rear screws.
  • Page 41: Lead Screw Adjustment Nuts

    8.0 Maintenance Guide 1. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout Procedure, page 5.) 2. Remove the drive belt cover guard at the rear of the table. 3. Loosen the four socket head screws holding the motor to the mounting plate. 4.
  • Page 42: Clamp Cylinder

    8.0 Maintenance Guide 8.7.5 Clamp Cylinder If the clamp piston bottoms in the cylinder before the clamp makes contact with the table, or if the clamp does not make full travel on the up stroke, the clamp cylinder may need adjustment. The clamp cylinder is located inside the frame, behind the left front enclosure door.
  • Page 43: Knife Bar Gibs

    8.0 Maintenance Guide Jam nut Figure 29 NOTE: One of the jam nuts has left hand threads. 3. Using the flats on the end exposed, turn the connecting rod and align the clamp with the table. If a single sheet is placed under each end of the clamp and manually clamped, a level clamp will not allow either sheet to be pulled out.
  • Page 44: Knife Cylinder Adjustment

    8.0 Maintenance Guide To adjust: 1. Lower the knife bar in Knife Adjust Mode. 2. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout procedure, page 5.) 3. Loosen all (8) jam nuts on the gib adjusting screws and back the screws out 1/2 turn. 4.
  • Page 45 8.0 Maintenance Guide Figure 31 To adjust: 1. Remove the knife as described the operator’s manual. 2. Enter Knife Adjust Mode and lower the knife. 3. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout procedure, page 5.) 4. Remove all covers and guards blocking access to the knife bar clevis (Figure 32). Knife bar clevis Figure 32...
  • Page 46: Hydraulic Valve Adjustments

    8.0 Maintenance Guide 8. Lock the jam nut securely in place. 9. Readjust the collar. See section 8.10.1.1 Knife Up/Down Limit Switches on page 49. CRUSH HAZARD! Knife and clamp will return to the up position when the power is turned on and the cut buttons are pressed for the first time. Keep hands and tools away. 10.
  • Page 47: Main System Relief Valve

    8.0 Maintenance Guide 8.8.1 Main System Relief Valve This valve maintains the overall hydraulic pressure for the entire system. Factory setting: 1800 PSI. Check Procedure: 1. Open the left access door on front of the cutter. 2. Turn the power on and, with a small stack of paper under the clamp, make a cut to hold the knife down on the cutting stick.
  • Page 48: Clamp Up Sequence Valve

    8.0 Maintenance Guide 2. Make a cut and hold the buttons in. While reading the main system gauge, adjust the valve until you have the correct pressure. Clockwise to increase, counterclockwise to decrease. NOTE: The knife should not move until the clamp contacts the stock. If it does, you must increase the pressure.
  • Page 49: Fuses (Skip This Section If Your Machine Has Circuit Breakers)

    Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made. Challenge Champion cutters incorporate proximity switches to detect stages of operation. These types of switches have no moving parts and are more reliable than contact switches.
  • Page 50 8.0 Maintenance Guide 2. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout procedure, page 5.) 3. Remove covers and guards blocking access to the limit switches. 4. Loosen the setscrew holding the collar in place on the knife cylinder shaft. 5.
  • Page 51 8.0 Maintenance Guide Hydraulic Up Proximity Switch Figure 37 To adjust: 1. Make sure the clamp has returned to the upper position as far as it can go. 2. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout procedure, page 5.) 3.
  • Page 52 8.0 Maintenance Guide To adjust: 1. Make sure the clamp has returned to the upper position as far as it can go. 2. DISCONNECT THE POWER AND LOCK IT OUT! (See Power Lockout procedure, page 5.) 3. Loosen both lock nuts and adjust the switch until the indicator light on the switch lights up. 4.
  • Page 53: Troubleshooting

    9.0 Troubleshooting 9.0 Troubleshooting Never work on this machine with the power on unless the instructions say the machine power must be on. Lock the power off at the wall disconnect switch. See Power Lockout Procedure, page 5. WON’T START 1.
  • Page 54 9.0 Troubleshooting CONCAVE CUTTING- ENDS WIDE, CENTER NARROW 1. Excessive moisture at edges of paper 2. More ink on edges of lift CONCAVE CUTTING- VARIATION OF TOP AND BOTTOM 1. Soft stock not firmly clamped 2. Knife dull or ground incorrectly 3.
  • Page 55 9.0 Troubleshooting 5. Clamp not parallel to table 6. Accuracy not set correctly BACKGAUGE SPEED ERRATIC 1. Oil on pulley belt 2. Belt/pulley loose BACKGAUGE MOVEMENT ERRATIC 1. Backgauge gibs loose or binding on table way (rail under table) 2. Backgauge nut binding on lead-screw, screw bent or dirty 3.
  • Page 56: Main Assemblies

    10.0 MAIN ASSEMBLIES 10.0 MAIN ASSEMBLIES 10.1 Main Assembly – Front view 49300 Sh’t. 1 Rev. A...
  • Page 57: Main Assembly - Side View

    10.0 MAIN ASSEMBLIES 10.2 Main Assembly – Side View 49300 Sh’t. 2 Rev. A...
  • Page 58: Main Assembly - Top View

    10.0 MAIN ASSEMBLIES 10.3 Main Assembly – Top View 49300 Sh’t. 3 Rev. A...
  • Page 59: Main Assembly - Rear View

    10.0 MAIN ASSEMBLIES 10.4 Main Assembly – Rear View 49300 Sh’t. 4 Rev. A...
  • Page 60: Main Assembly - Clamp

    10.0 MAIN ASSEMBLIES 10.5 Main Assembly – Clamp 49300 Sh’t. 5 Rev. A...
  • Page 61 10.0 MAIN ASSEMBLIES Main Assembly – Clamp – 49300 Sh’t. 5 Rev. A (cont’d.)
  • Page 62: Main Assembly - Knife

    10.0 MAIN ASSEMBLIES 10.6 Main Assembly – Knife 49300 Sh’t. 6 Rev. A...
  • Page 63: Main Assembly - Table

    10.0 MAIN ASSEMBLIES 10.7 Main Assembly – Table 49300 Sh’t. 7 Rev. A...
  • Page 64 10.0 MAIN ASSEMBLIES Main Assembly – Table – 49300 Sh’t. 7 Rev. A (cont’d.)
  • Page 65 10.0 MAIN ASSEMBLIES Main Assembly – Table – 49300 Sh’t. 7 Rev. A (cont’d.)
  • Page 66: Main Assembly - Table

    10.0 MAIN ASSEMBLIES 10.8 Main Assembly – Table 49300 Sh’t. 8 Rev. A...
  • Page 67: Main Assembly - Hydraulics

    10.0 MAIN ASSEMBLIES 10.9 Main Assembly – Hydraulics 49300 Sh’t. 9 Rev. A...
  • Page 68: Main Assembly - Final Asm Wiring (W/Fuses)

    10.0 MAIN ASSEMBLIES 10.10 Main Assembly - Final Asm Wiring (w/Fuses) 49300 Sheet 10 Rev. A...
  • Page 69: Main Assembly - Final Asm Wiring (W/Circuit Breakers)

    10.0 MAIN ASSEMBLIES 10.11 Main Assembly - Final Asm Wiring (w/Circuit Breakers) 49300 Sh’t. 10 Rev. B...
  • Page 70: Main Assembly - 380/415/460 Wiring - (W/Fuses)

    10.0 MAIN ASSEMBLIES 10.12 Main Assembly – 380/415/460 Wiring – (w/Fuses) 49300 Sh’t. 11 rev. A...
  • Page 71 10.0 MAIN ASSEMBLIES Main Assembly – 380/415/460 Wiring – w/Fuses 49300 Sh’t. 11 rev.A (cont’d.)
  • Page 72: Main Assembly - 380/415/460V Wiring (W/Circuit Breakers)

    10.0 MAIN ASSEMBLIES 10.13 Main Assembly – 380/415/460V Wiring (w/Circuit Breakers) 49300 Sheet 11 Rev. B...
  • Page 73 10.0 MAIN ASSEMBLIES Main Assembly – 380/415/460V Wiring w/Circuit Breakers – (cont)
  • Page 74: Main Assembly - Hydraulic Cover

    10.0 MAIN ASSEMBLIES 10.14 Main Assembly – Hydraulic Cover 49300 Sh’t. 12 rev. A...
  • Page 75: Main Assembly- Parts List

    10.0 MAIN ASSEMBLIES 10.15 Main Assembly- Parts List 49300 Sh’t. 13 Rev.M...
  • Page 76: Main Assembly- Parts List

    10.0 MAIN ASSEMBLIES 10.16 Main Assembly- Parts List 49300 Sh’t. 14 Rev. B...
  • Page 77: Main Assembly- Parts List

    10.0 MAIN ASSEMBLIES 10.17 Main Assembly- Parts List 49300 Sh’t. 15 Rev. E...
  • Page 78: Electrical And Schematics

    11.0 ELECTRICAL AND SCHEMATICS 11.0 ELECTRICAL AND SCHEMATICS 11.1 Power Panel Assembly – 208/230V 3ph w/Fuses EE-3479 SH’T 1 REV. H...
  • Page 79 11.0 ELECTRICAL AND SCHEMATICS Power Panel Asm. – 208/230V 3ph w/Fuses EE-3479 SH’T 1H (cont’d) PART NO. DESCRIPTION OF ACCESSORIES 47512 PANEL - POWER E-1089-41 TRANSFORMER - 208-230V "T1" EE-3210 CABLE ASM. CLAMP COMPRESSOR JUMPER E-1429-17 WIRE DUCT & COVER - 9" LONG E-1429-18 WIRE DUCT &...
  • Page 80 11.0 ELECTRICAL AND SCHEMATICS Power Panel Asm. – 208/230V 3ph w/Fuses EE-3479 SH’T 1 (cont’d) PART NO. DESCRIPTION OF ACCESSORIES E-2066-4 PLUG CONNECTOR - P.C.B. 4 PIN (H1 & 12) E-2196-21 HOLE PLUG - 2" DIA EE-2834 CABLE ASM. - JUNCTION BOX EE-2833 CABLE ASM.
  • Page 81 11.0 ELECTRICAL AND SCHEMATICS Power Panel Asm. – 208/230V 3ph w/Fuses EE-3479 SH’T 1 (cont’d) PART NO. DESCRIPTION OF ACCESSORIES H-7319-4 WASHER, 1/4 USS FLAT E-2308 FUSE - 3.2A SB MIDGET, "F4","F5" E-889-35 FUSE - 1AMP SLO-BLO GLASS, "F6" E-889-9 FUSE - 8AMP SLO-BLO GLASS, "F7"...
  • Page 82 11.0 ELECTRICAL AND SCHEMATICS Power Panel Asm. – 208/230V 3ph w/Fuses EE-3479 SH’T 2 REV. H...
  • Page 83: Power Panel Assembly - 208/230V 3Ph W/Circuit Breakers

    11.0 ELECTRICAL AND SCHEMATICS 11.2 Power Panel Assembly – 208/230V 3ph w/Circuit Breakers EE-3479-1 Sheet 1 Rev. A...
  • Page 84 11.0 ELECTRICAL AND SCHEMATICS Power Panel Asm. – 208/230V 3ph w/Circuit Breakers EE-3479-1 SH’T 1 (cont’d) NO. PART NO. DESCRIPTION OF ACCESSORIES 47512-1 PANEL - POWER E-1089-41 TRANSFORMER - 208-230V "T1" EE-3210 CABLE ASM. CLAMP COMPRESSOR JUMPER E-1429-17 WIRE DUCT & COVER - 9" LONG E-1429-18 WIRE DUCT &...
  • Page 85 11.0 ELECTRICAL AND SCHEMATICS Power Panel Asm. – 208/230V 3ph w/Circuit Breakers EE-3479-1 SH’T 1 (cont’d) NO. PART NO. DESCRIPTION OF ACCESSORIES E-2066-5 PLUG CONNECTOR - P.C.B. 5 PIN (H7) E-2066-4 PLUG CONNECTOR - P.C.B. 4 PIN (H1) E-2196-21 HOLE PLUG - 2" DIA EE-2834 CABLE ASM.
  • Page 86 11.0 ELECTRICAL AND SCHEMATICS Power Panel Asm. – 208/230V 3ph w/Circuit Breakers EE-3479-1 SH’T 1 (cont’d) NO. PART NO. DESCRIPTION OF ACCESSORIES H-6910-403 SCREW, 1/4-20NC X 3/8" BUT HD CAP H-7324-8 WASHER, 1/4 INT. TOOTH H-7319-4 WASHER, 1/4 USS FLAT EE-3460 CABLE ASSEMBLY - 'CAN' (LONG) (NOT SHOWN) E-2066-8...
  • Page 87: Power Panel Asm. - 208/230V 3Ph W/Circuit Breakers

    11.0 ELECTRICAL AND SCHEMATICS 11.3 Power Panel Asm. – 208/230V 3ph w/Circuit Breakers EE-3479-1 SH’T 2 Rev A...
  • Page 88: Basic Machine Schematic - Tc, Standard Cut And Fuses

    11.0 ELECTRICAL AND SCHEMATICS 11.4 Basic Machine Schematic – TC, Standard Cut and Fuses E-3462 rev.D...
  • Page 89: Basic Machine Schematic - Tc, Touch Switches And Fuses

    11.0 ELECTRICAL AND SCHEMATICS 11.5 Basic Machine Schematic – TC, Touch Switches and Fuses E-3462 Rev. D...
  • Page 90: Basic Machine Schematic - Tc, Standard Cut And Circuit Breakers

    11.0 ELECTRICAL AND SCHEMATICS 11.6 Basic Machine Schematic – TC, Standard Cut and Circuit Breakers E-3462-1 Rev A...
  • Page 91: Basic Machine Schematic - Tc, Touch Switches And Circuit Breakers

    11.0 ELECTRICAL AND SCHEMATICS 11.7 Basic Machine Schematic – TC, Touch Switches and Circuit Breakers E-3462-1 Rev. A...
  • Page 92: Interconnection Diagram - Tc Spacer

    11.0 ELECTRICAL AND SCHEMATICS 11.8 Interconnection Diagram – TC Spacer E-3463-1 rev.A...
  • Page 93: Hydraulics

    12.0 Hydraulics 12.0 Hydraulics 12.1 Hydraulic Manifold Assembly H-512-1 Rev. C...
  • Page 94: Hydraulic Manifold

    12.0 Hydraulics 12.2 Hydraulic Manifold H-468-3 REV. C...
  • Page 95 12.0 Hydraulics Hydraulic Schematic/Parts List – H-468-3 Rev. C (cont)
  • Page 96: Hydraulic Pressure Switch Assembly

    12.0 Hydraulics 12.3 Hydraulic Pressure Switch Assembly 49195 Rev. “B”...
  • Page 97: Sub-Assemblies

    13.0 SUB-ASSEMBLIES 13.0 SUB-ASSEMBLIES 13.1 Air Extension Table (Option) 49157 Rev. A...
  • Page 98: Air Table Blower Assembly - Single Phase

    13.0 SUB-ASSEMBLIES 13.2 Air Table Blower Assembly – Single Phase 49083 Rev. D...
  • Page 99: Clamp Compressor Assembly

    13.0 SUB-ASSEMBLIES 13.3 Clamp Compressor Assembly 47645-1 Rev.F...
  • Page 100: Knife Latch Assembly

    13.0 SUB-ASSEMBLIES 13.4 Knife Latch Assembly 49228-1 Rev. “B”...
  • Page 101: Paper Deflector Assembly

    13.0 SUB-ASSEMBLIES 13.5 Paper Deflector Assembly 49115 Rev. H...
  • Page 102: Backgauge Control Assembly

    13.0 SUB-ASSEMBLIES 13.6 Backgauge Control Assembly 49249 Rev.”J” PART NO. DESCRIPTION OF ACCESSORIES 49248-1 BACKGAUGE CONTROL BRACKET 49261 ENCODER MOUNTING BRACKET 56676-1 COUPLING 63210-1 FRONT PILLOW BLOCK 63213 TORSION SPRING 63214 ACTUATOR 63218 KNOB 63221 CONTROL KNOB SHAFT EE-3213 POTENTIOMETER H-6423-#10 NUT - #10-24 HEX KEP H-6910-102404...
  • Page 103 13.0 SUB-ASSEMBLIES NOTES...
  • Page 104: Controls Asm. - Cut Switch/Main Disconnect

    13.0 SUB-ASSEMBLIES 13.7 Controls Asm. – Cut Switch/Main Disconnect EE-3383 Rev.”D” (STANDARD)
  • Page 105 13.0 SUB-ASSEMBLIES Controls Asm. – Cut Switch/Main Disc. – EE-3383 Rev.”D” (Cont)
  • Page 106: Controls Asm. - Touch Switch/Main Disconnect (Optional)

    13.0 SUB-ASSEMBLIES 13.8 Controls Asm. – Touch Switch/Main Disconnect (Optional) EE-3383-1 rev.”A” Sheet 1...
  • Page 107 13.0 SUB-ASSEMBLIES Controls Asm. – Touch Switch/Main Disc. – (Cont) EE-3383-1 Rev “A” Sheet 1...
  • Page 108: Controls Assembly - Touch Switch/Main Disconnect W/Fuses

    13.0 SUB-ASSEMBLIES 13.9 Controls Assembly – Touch Switch/Main Disconnect w/Fuses EE-3383-1 Rev.”A” Sheet 2...
  • Page 109: Control Assembly - Touch Switch/Main Disconnect W/Circuit Breakers

    13.0 SUB-ASSEMBLIES 13.10 Control Assembly – Touch Switch/Main Disconnect w/Circuit Breakers EE-3383-1 Rev. “A” Sheet 2...
  • Page 110: Tc Power Panel Pcb Troubleshooting

    13.0 SUB-ASSEMBLIES 13.11 TC Power Panel PCB Troubleshooting EE-3432-2 The following is a description of the various diagnostic LED’s in the power panel. These lights are indicators used to show input and output status.
  • Page 111 13.0 SUB-ASSEMBLIES NOTES...
  • Page 112: Label - Power Panel Connection Procedure W/Fuses

    13.0 SUB-ASSEMBLIES 13.12 Label – Power Panel Connection Procedure w/Fuses S-1781-211 Rev. A...
  • Page 113: Label - Power Connection Procedure W/Circuit Breakers

    13.0 SUB-ASSEMBLIES 13.13 Label – Power Connection Procedure w/Circuit Breakers S-1781-230 Rev.”A”...
  • Page 114: Warning Label

    13.0 SUB-ASSEMBLIES 13.14 Warning Label S-1781-116...
  • Page 115: Jogging Aid Construction Guide

    13.0 SUB-ASSEMBLIES 13.15 Jogging Aid Construction Guide A-12608-( ), Rev. “D”...
  • Page 116: Safety System Tests

    14.0 Safety System Tests 14.0 Safety System Tests Machine manufacturer CHALLENGE Model _____________ Serial Number __________________ Frequency of test: THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY. Turn on the cutter and start the hydraulic motor (see operator’s manual for instructions). Enable the electric eye safety system.
  • Page 117 14.0 Safety System Tests NOTES...
  • Page 118 F.370-C December 2018...

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