Aga-Rayburn Coalbrookdale Little Wenlock Gas Power Flue Installation And Servicing Instructions

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WARNING
This information is a copy of an original
archive, therefore Aga cannot be held
responsible for its continued accuracy.

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Summary of Contents for Aga-Rayburn Coalbrookdale Little Wenlock Gas Power Flue

  • Page 1 WARNING This information is a copy of an original archive, therefore Aga cannot be held responsible for its continued accuracy.
  • Page 2 Installation Servicing Instructions Little Wenlock Gas Power Flue (GS1iPF) For use in GB and IE Little Wenlock Gas Power Flue Traditional - (GS1iPF -Traditional) applicable, the pertinent parts that contain any of the listed materials Consumer Protection As manufacturers and suppliers of cooking and heating products.We that could be interpreted as being injurious to health and safety, see take every care to ensure, as far as is reasonably practical, that these below for information.
  • Page 3: Specifications

    DESN 511293 SPECIFICATIONS COALBROOKDALE GS1iPF NAT. GAS PROPANE MAX. HEAT INPUT (GROSS) 6.00 kW 5.5kW MAX. HEAT OUTPUT (GROSS) 4.62 kW 3.96 kW MIN. HEAT INPUT (GROSS) 3.30 kW 3.30 kW MIN. HEAT OUTPUT (GROSS) 2.31 kW 2.20 kW MAX. SETTING PRESSURE (COLD) 18 mbar 35.5 mbar BURNER INJECTOR...
  • Page 4: Installation Instructions

    INTRODUCTION INSTALLATION INSTRUCTIONS The Little Wenlock Gas Power Flue (GS1iPF) is factory set The installation of the appliance must be in accordance to operate on natural gas or propane (See data label) and with the relevant requirements of the Gas Safety is available with a standard or traditional door option.
  • Page 5: Electrical Connection

    ELECTRICAL CONNECTION WARNING: THIS APPLIANCE MUST BE EARTHED. The appliance is suitable for use on 230V 50Hz mains supply only. The wires in the mains lead on this appliance are coloured in accordance with the following: Green and Yellow Earth Blue Neutral Brown...
  • Page 6 THE LOCATION The appliance must be installed on a base of incombustible material, at least 12mm thick, extending to at least the front of the stove supporting legs and to 85mm beyond each side of the stove (570mm). See Fig. 2.
  • Page 7 THE FLUE The flue pipe must terminate on an outside wall observing the minimum clearances in Fig. 3. Position Minimum Spacing A Directly below an openable window, air vent, or an other ventilation opening B Below gutter, drain/soil pipe C Below eaves D Below a balcony or car port roof E From vertical drain pipes and soil pipes F From internal to external corners...
  • Page 8 THE FLUE The appliances fluing can exist in a number of different ways depending upon the position of an outside wall and where the flue outlet is to be positioned. Rear flue outlet directly behind appliance - supplied as standard Fig. 5. Rear flue outlet with flue running behind wall - optional Fig.
  • Page 9 THE FLUE DIRECT VENT INSTALLATION 1. Flue drilling point. Position of the hole through the wall should be as Fig. 7. 2. Assemble the flue elbow flue connector and flue as shown in Fig. 8 ensuring that the seals are in position. 3.
  • Page 10 THE FLUE ALONG AN INSIDE/OUTSIDE WALL 1. Mark position of the top of the hearth on the inside face of the exterior wall and also the flue hole position (Fig. 9). Note: Check that the flue length will be between 200mm and 2M.
  • Page 11 FLUE CLAMPING BRACKETS Flue clamping brackets should be fitted (see Fig. 10) ensuring the spacing between brackets is sufficient to provide sturdy support for the flue pipe. Note: When installing the flue along an inside wall all combustible material i.e. skirting board, wallpaper must be removed from the immediate vicinity of the flue pipe.
  • Page 12: Air Supply

    GAS CONNECTION AIR SUPPLY The stove does not normally require any additional The complete installation must be tested for soundness purpose made ventilation. However, we recommend that and purged as described in BS.6891. the room has a permanent vent of minimum free air area of 36cm The gas inlet to the stove is 8mm dia compression, and providing the distance from the service cock to the stove...
  • Page 13 LAYING THE FUEL BED Open the door of the stove (Using the tools supplied), see Fig. 11) as follows: 1. Loosen the locking screw with the hex. driver. 2. Turn the door catch with the tool as illustrated. Pour the aggregate into the burner tray as illustrated in Fig.
  • Page 14 LAYING THE FUEL BED POUR THE CLAY AGGREGATE SUPPLIED INTO THE TRAY UNTIL IT IS FLUSH WITH THE TOP OF THE BURNER TRAY. LOCATE COAL GUARD. FIG. 12 LOCATE 12 SMALL COALS AS SHOWN. FIG. 13 PLACE 4 LARGE COALS AS SHOWN.
  • Page 15 PLACE THE REMAINING 4 LARGE COALS AS SHOWN. FIG. 15 PLACE THE 4 FINGER COALS ON TOP OF THE LARGE COALS AS SHOWN. FIG. 16...
  • Page 16: Commissioning And Testing

    COMMISSIONING AND TESTING NO SMOKING OR NAKED LIGHTS The whole installation must be inspected and tested for soundness and purged up to the gas service cock in accordance with BS. 6891. Remove the pressure test point sealing screw on the burner feed pipe, located at the left hand side of the control valve, connect a suitable pressure gauge.
  • Page 17: To Light The Pilot

    TO LIGHT THE PILOT Ensure that the control knob is in the OFF (●) position (Fig. 19). Fully depress the control knob and turn anti-clockwise FIG 19. (keeping the control valve fully depressed) until the pilot position ( ) is reached (Fig. 20). If the pilot has not lit repeat the operation.
  • Page 18: Power Failure

    TO TURN STOVE OFF Turn the gas control knob to the minimum gas rate position ( ) (Fig. 25), slightly depress the knob and continue turning to the pilot position ( ) (Fig. 26). The fire will go out and the pilot will remain lit and may be left on permanently.
  • Page 19 CHECK FOR CLEARANCE OF INSTRUCT USER PRODUCTS OF COMBUSTION Ensure that all doors and windows of the room are Hand over all the instructions to the user and explain how closed. to light and operate the appliance. Light the stove as described. Leave on maximum rate for Impress upon the user that the coals must be located in 5 minutes.
  • Page 20: Servicing And Replacement Parts

    SERVICING AND REPLACEMENT PARTS FIG. 29 DESN 511315...
  • Page 21: Servicing Procedure

    SERVICING SERVICING PROCEDURE It is recommended that the stove is inspected/serviced Ensure that the stove is cold. annually by a competent person (e.g. A Corgi Registered Installer). Isolate the gas and electricity supplied to the stove. it is recommended that the flue is checked for debris. Hands should be washed after handling coals.
  • Page 22: Replacement Of Parts

    REPLACEMENT OF PARTS SEE FIG. 29 Pilot Assembly Ensure the stove is cold. Disconnect the feed pipe at the pilot assembly. Isolate the gas and electricity supplies to the stove. Disconnect the thermocouple connection at the control valve and pull off the ignition lead from the electrode. On completion ALWAYS check for gas soundness.
  • Page 23: Fault Finding Chart

    FAULT FINDING CHART START PRESS FAN CONTROL ON. CARRY OUT MAINS CHECK CORRECT MAIN SUPPLY FAULT DOES THIS ILLUMINATE THE CONTROL IS MAINS ALRIGHT BOX LIGHT. REPLACE FAULTY FAN CONTROL BOX. CORRECT FAULT CHECK VALVE SWITCH OPERATION ON RELEASING ON SWITCH DOES THE LIGHT STILL ILLUMINATE.
  • Page 24: Short List Of Spare Parts

    SPARE PARTS SHORT LIST OF SPARE PARTS The following Spare Parts are available from your Distributor: DESCRIPTION MAKERS PART DESCRIPTION MAKERS PART NUMBER NUMBER Gas Valve — NG HG4M410130 Coals Pack HG4M410194 — PROPANE HG4M410131 Aggregate Pack TLCY410132 Pilot Assembly —...
  • Page 25 For further advice or information contact your local distributor/stockist With Aga-Rayburn's policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliances described and illustrated at any time. Manufactured By Aga-Rayburn Station Road...
  • Page 26 Users Instructions Little Wenlock Gas Power Flue (GS1iPF) For use in GB and IE Little Wenlock Gas Power Flue Traditional - (GS1iPF -Traditional) Consumer Protection applicable, the pertinent parts that contain any of the listed materials As manufacturers and suppliers of cooking and heating products. We that could be interpreted as being injurious to health and safety, see take every care to ensure, as far as is reasonably practical, that these below for information.
  • Page 27: Important Notes

    Dear Customer, Your gas stove is for use on either natural gas or The Little Wenlock Gas Power Flue - (GS1iPF) has been propane. It must be installed by a competent person designed similar to a solid fuel stove to relevant safety (e.g.
  • Page 28 ELECTRICAL CONNECTION WARNING: THIS APPLIANCE MUST BE EARTHED. This appliance is suitable for use on a 230V 50Hz mains supply only. The wires in the mains lead on this appliance are coloured in accordance with the following:- Green and Yellow Earth Blue Neutral...
  • Page 29: Operation Of The Stove

    OPERATION OF THE STOVE The gas to the stove is controlled by a point light, control knob and a safety feature called a flame supervision device. To gain access to the gas control knob, remove the control cover (fig. 2). The tap-knob bezel is marked with positions for OFF (●) PILOT ( ) and a graduated section for minimum, and...
  • Page 30 TO LIGHT THE PILOT Remove the control knob cover. Ensure that the glass door is closed and locked and that the control knob is in the OFF (●) position (Fig. 3). To light the fire ensure the fan is switched on. See Page 4.
  • Page 31 TO LIGHT THE STOVE If the pilot is not already alight, light the pilot as described. Slightly depress and turn the control knob anti-clockwise FIG. 6 from the pilot position to the maximum position ( ) (See Fig. 6). The fire will ignite. Adjust the heat output as required by turning the control knob clockwise towards the minimum position ( ) (See...
  • Page 32 REMOVING AND REPLACING CLEANING COALS Cleaning should be carried out when the stove is turned Ensure that the stove and pilot are turned OFF and OFF and is cold. that the stove is cold. The exterior of the stove can be cleaned with a vacuum Open the door of the stove.
  • Page 33 LAYING THE FUEL BED POUR THE CLAY AGGREGATE SUPPLIED INTO TRAY UNTIL IT IS FLUSH WITH THE TOP OF THE BURNER TRAY. LOCATE COAL GUARD. FIG. 11 LOCATE 12 SMALL COALS AS SHOWN. FIG. 12 PLACE 4 LARGE COALS AS SHOWN. FIG.
  • Page 34 PLACE THE REMAINING 4 LARGE COALS AS SHOWN. FIG. 14 PLACE THE 4 FINGER COALS ON TOP OF THE LARGE COALS AS SHOWN. FIG. 15...
  • Page 35: Maintenance

    MAINTENANCE If you require any of the below user replacement items or if you have any difficulty with the fire, consult your original supplier quoting the stove’s name: Little Wenlock Gas Power Flue - (GS1iPF) - Serial number (found on Data Plate on inside of glass door).
  • Page 37 For further advice or information contact your local distributor/stockist With Aga-Rayburn's policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliances described and illustrated at any time. Manufactured By Aga-Rayburn Station Road...

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