Kegel IKON Lane Machine Operation Manual page 88

The last thing you want your machine to have is
Loose connections are the number one cause of charging and operating problems.
Here are all of the locations between the batteries and the machine control plate.
Always turn off E-Stop when inspecting connections.
1. Battery terminals have 2 locations.
2. Blue connector between charger and batteries.
3. Screw terminals in back of charger, positive and negative.
4. Red plug between batteries and PLC plate.
5. Terminal junction block on back of PLC plate.
6. Terminal junction block jumpers.
7. E-Stop.
Machine will not run. Check for the following:
1. Bad fuse.
2. Loose battery connection. Check all connections.
3. Dead battery.
Machine runs but the number of lanes has been reduced or is reducing.
Any time this occurs the charging voltage should be monitored daily to determine if
the charger is working 100% of the time.
1. The charger voltage is incorrect.
2. Charger operates intermittently. Battery charger has internal bad
connection.
3. Vacuum is drawing more amps.
4. Machine run times are longer.
5. Possible bad connection between charger and batteries.
6. Possible battery problem.
Batteries are not charging. Check for the following when the charger shows no output
voltage.
1. Charger has failed.
2. Blown fuse inside of charger.
3. Open or very bad connection between charger and batteries.
CVR not working. Check for the following:
1. Fuse blown on the CVR.
2. CVR has come unplugged.
3. Bad connection to CVR
4. CVR has failed.
CVR not maintaining set voltage.
1. CVR has failed. It may operate the machine but not as designed.
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loose connections
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