Kegel IKON Lane Machine Operation Manual page 82

This error screen normally happens when the duster fails
to wind-up the cloth and actuate the duster up switch,
failing to turn on Input 0CH 10 on the PLC.
Below are a few things that can cause a WINDUP error.
If the Motor does not run, menu to the INPUT/OUTPUT
TEST and press DUSTER to check relay operation and
voltages.
1. Blown fuse.
2. Duster Wind-up Motor has failed.
3. Duster Up Switches are both broken or out of adjustment.
4. Duster Windup relay failed or is loose in socket base.
5. Duster cloth cardboard core is loose from the plastic hub.
6. Duster hub is slipping on the motor shaft.
7. Duster Wind-up Motor wire (Green/Red) is damaged or there is a loose wire
between the motor and relay.
Normally, this error screen occurs when Input 1CH 00 fails
to receive a signal within 3.5 seconds of the motor
starting. A few things that can cause this SQUEEGEE
DOWN ERROR are shown on the next page.
If the Motor does not run, menu to the INPUT/OUTPUT
TEST and press SQUEEGEE LIFT to check relay operation
and voltages.
1. The Squeegee motor runs but the down switch failed to operate and a send signal
to PLC Input 1CH 00.
a. Check and inspect the microswitch. Manually operate the switch to see if
Input 1CH 00 will illuminate.
b. Possible broken wire or loose connection. It will be either the Yellow (24
VDC) or the Black Wire that connects to Input 1CH 00.
c. This error can also happen if the squeegee up Input 1CH 01 is stuck on.
2. Squeegee motor does not run when tested in the Output Test. You will need to
determine if power is getting to the motor.
a. Fuse is blown.
b. Squeegee linkage is in a bind.
c. Relay came loose in socket base or has failed.
d. Motor has failed.
e. Bad connection to the motor. Check all power and wiring to motor.
f.
PLC Output 101CH 03 failed.
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