Kegel IKON Manuals

Manuals and User Guides for Kegel IKON. We have 1 Kegel IKON manual available for free PDF download: Operation Manual

Kegel IKON Operation Manual

Kegel IKON Operation Manual (167 pages)

Brand: Kegel | Category: Sports & Outdoors | Size: 8 MB

Table of Contents

Table of Contents

9
- Preface
  14
- Chapter 1
  
  18
  - Installation & Setup
    18
    
    Machine Inspection
    18
    
    Register Your Lane Machine
    18
    
    Machine Installation Procedures for the Distributor
    19
    
    Daily Setup and Operation
    21
    
    Filling the Cleaner Supply Tank
    21
    
    Moving & Transporting Your Lane Machine
    21
    
    Basic Steps to Operate Your IKON
    24
    
    Starting Your Machine
    24
    
    Keypad and Menus
    25
    
    Machine Settings
    25
    
    The HOME Screen
    25
    
    Day Planner
    27
    
    Machine Error Messages
    27
    
    Program Override
    27
    
    Operator Menu Selections
    28
    
    Charger Location & Storing of the Machine
    29
    
    Maintenance, Recharging & Storage
    29
    
    Recharging
    29
    
    Things You Can Do with no Cord Attached
    30
  - Lane Maintenance 101
    31
- Chapter 2
  
  33
  - Conditioning Overview
    33
    
    How Conditioner Is Metered and Controlled
    33
    
    Program Volume Test
    34
    
    Oil Calibration Test
    36
    
    Proving the Oil Pattern
    36
    
    Board Chart for Calibrating Oil Pattern (Program) Loads
    39
  - Conditioning System
    40
    
    Theory of Operation
    40
    
    Change Pattern
    41
    
    Designing the Oil Pattern
    43
  - Oil Patterns
    45
    
    Troubleshooting Lane Conditions
    45
    
    Why Do We Apply Oil to Bowling Lanes
    45
    
    Pattern Troubleshooting
    48
- Chapter 3
  
  49
  - Cleaning System
    49
    
    Theory of Operation
    49
    
    System Cleaning Menu
    50
    
    Why Do We Clean Lanes
    50
    
    Duster Settings
    52
- Chapter 4
  
  54
  - Battery Power and Charging Systems
    54
    
    Chargers
    54
    
    Constant Voltage Regulator - CVR
    54
    
    Batteries
    55
    
    E-Stop
    55
- Chapter 5
  
  57
  - Computer and Control Relays
    57
    
    Programmable Logic Controller
    57
    
    Electrical Panel
    60
    
    Fuses
    60
    
    Control Relays
    61
- Chapter 6
  
  62
  - Adjustments
    62
    
    Buffer Brush
    62
    
    Conditioning System
    62
    
    Buffer Belt
    63
    
    Transfer Brush
    63
    
    Transfer Roller
    63
    
    Oil Tip
    64
    
    Timing Belt
    65
    
    Board Counting Target and Proximity Switch
    66
    
    Brush Lift Switches
    67
    
    Oil Head Target
    67
    
    Oil Pressure Tubing
    68
    
    Cleaner Head Timing Belt
    69
    
    Cleaning System
    69
    
    Momentary Wheel Adjustment
    69
    
    Duster Switches
    70
    
    Squeegee Blades
    70
    
    Squeegee Switches
    72
    
    Drive Speeds
    73
    
    Drive System
    73
    
    Main Drive Motor Chain
    74
- Chapter 7
  
  75
  - Troubleshooting
    75
    
    Inputs and Outputs
    75
    
    PLC Outputs
    75
    
    PLC Inputs and Testing
    76
    
    Conditioning Problems Indicated by Error Messages
    77
    
    Conditioning System
    77
    
    Conditioning System Problems that DO NOT Display Errors
    79
    
    Cleaning System
    81
    
    Drive System
    86
- Chapter 8
  
  89
  - Preventive Maintenance
    89
    
    Lid and Guard Removal
    89
    
    Cleaning Guidelines
    92
    
    Daily, Monthly and Annual Cleaning
    92
    
    Conditioning System
    94
    
    Changing Duster Cloth
    96
    
    Cleaning System
    96
    
    Cushion Roller Assembly
    96
    
    Filling the Cleaner Supply Tank
    97
    
    Recovery Tank
    98
    
    Pump Tubing Replacement
    99
    
    Drive System
    100
    
    General Maintenance
    100
    
    Battery Replacement
    101
    
    Drive Motor Brushes
    101
- Chapter 9
  
  103
  - Miscellaneous Parts
    103
    
    Stickers and Decals
    103
    
    Fittings
    105
Mechanical Drawings

106
- Chapter 10
  
  106
  - Mechanical Drawings
    106
    
    Batteries and Chargers
    108
  - Battery and Chargers
    108
    
    Lid and Cover Assembly
    109
  - Lid and Guards
    109
    
    Top View
    111
    
    Bottom View
    113
    
    Left Side View
    115
    
    Right Side View
    117
    
    LDS Assembly
    119
    
    Handle Assembly
    121
    
    PLC Plate Assembly
    123
    
    Oil Valve & Pump Assembly
    125
  - Oil Valve Assembly
    125
    
    Oil Head Assembly
    127
    
    Brush Lift Rod Assembly
    129
  - Oil Transfer Assembly
    129
    
    Oil Transfer Assembly
    131
  - Brush Lift Rod Assembly
    131
    
    Cleaner Tank & Head Assembly
    133
  - Cleaner Tank and Head Assembly
    133
    
    Duster Assembly
    135
    
    Squeegee Assembly
    137
    
    Vacuum Motor & Recover Tank Assembly
    139
  - Recovery Tank and Vacuum Motor Assembly
    139
- Chapter 11
  
  142
  - Ikon Electrical Drawings
    142
    
    Motor Wiring Layout
    142
    
    Output Wiring Layout
    143
    
    Input Wiring Layout
    144
    
    Speed Control Wiring Layout
    145
    
    Analog Wiring Layout
    146

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