Strobel VEB100-6 2 Mechanic's Instructions

For the professional user

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For the professional user
Für den professionellen Anwender
Mechanic's Instructions
Mechanikeranleitung
Class:
Klasse:
Model:
Ausführung:
Dated:
Stand:
VEB100-6
2
S p e z i a l m a s c h i n e n G m b H

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Summary of Contents for Strobel VEB100-6 2

  • Page 1 For the professional user Mechanic‘s Instructions Für den professionellen Anwender Mechanikeranleitung Class: VEB100-6 Klasse: Model: Ausführung: Dated: Stand: S p e z i a l m a s c h i n e n G m b H...
  • Page 2 The sign of quality ou find the Strobel trademark on every Strobel machine leaving our works. And with good reason. This symbol is a guarantee of the high quality of our products. Quality which creates trust – trust in our technology, our service and, not least of all, in our good name.
  • Page 3 We wish you lots of success in your work with your new Strobel machine. S p e z i a l m a s c h i n e n G m b H...
  • Page 5: Table Of Contents

    Mechanic’s instructions STROBEL-Class VEB100-6 T a b l e o f C o n t e n t s General safety instructions ......................5 General ............................7 Operating instructions ...................... 7 Class description, serial number and initial basis for description ........7 Range of application and intended use ................
  • Page 6 Pneumatic lifting ......................23 3.8.1 Setting the pneumatic lifting ................23 Thread trimmer ....................... 23 3.9.1 Removing and remounting the thread trimmer drive (Fig. 11) ....... 23 3.9.2 Adjusting (Fig. 11 and Fig. 12) ................25 3.9.3 Replacing (Fig. 11 and Fig. 12) ................26 3.9.4 Cutting position (Fig.
  • Page 7 Pneumatic circuit diagram cl. VEB100-6 version 2 258.10.59 Pneumatic construction circuit diagram cl. VEB100-6 version 2 Connecting Thread trimmer: 258.21.47 Electric connection diagram cl. gen. – thread trimmer Strobel-Switchable functions (DC1200-AB611A) Strobel-Parameter list (DC1200-AB611A) Subject to change without prior notice MA_VEB100-6_A2_200716_en.doc...
  • Page 8 MA_VEB100-6_A2_200716_en.doc...
  • Page 9: General Safety Instructions

    General safety instructions Manuals and additional information can be found on the STROBEL website at: http://www.strobel.biz Every person in charge of setting up, operating, servicing and repairing the machine must first read and understand the operating instructions and particularly the safety instructions before starting up the machine.
  • Page 10 It is essential that you observe and follow these instructions as well as the generally valid safety regulations. Warning instructions given in the operating instructions that pertain to especially dangerous parts of the machine must be indicated at these positions using a safety symbol.
  • Page 11: General

    General Operating instructions Any person involved in the installation, operation, maintenance and repair of the machine must have read and understood the operating instructions and mainly the safety instructions before starting the machine. Class description, serial number and initial basis for description Für seitenbezogene Beschreibung ist die Bedienungsseite der Maschine die Ausgangsbasis.
  • Page 12: Technical Data

    Technical data Empfohlene Nennstichzahl / 2200 min-1 Recommended rated speed Stichlänge / stitch length 5,0 - 8,0 mm (abhängig vom Nähmaterial / depend on fabric) Auslieferzustand / delivery condition 8,0 mm Obertransport / top feed Sägeverzahnung / saw thoothing Pyramidenverzahnung / pyramid thoothing optional gefederter Drücker / spring loaded plunger Drückervariation optional /...
  • Page 13 Technischer Auslieferzustand / delivery condition: Motor-Leistung min. / min. motor power 400 W Zahnriemenscheibe Maschine / Z = 38 toothed belt pulley/machine Zahnriemenprofil / toothed belt profile HTD 5M-9 Stichart / stitch type Einfaden-Kettenstich-Blindstich Typ 103 / single thread chain stitch type 103 Anschluss pneumatisch / pneumatic connection 6 bar Luftverbrauch, Mittelwert /...
  • Page 14: Setting Instructions In Brief

    Setting instructions in brief Theoretic needle radius 41.3 mm Left needle guide 41.33 +0.02 mm Needle glide plate 41.30 ±0.01 mm Right needle guide 41.40 +0.05 mm Needle strike, needle eye to looper finger 1,5 +0.5 mm Ball pin to needle shaft 4 ±0.50 mm approx.
  • Page 15: Hints For Repair And Adjustment

    Hints for repair and adjustment C A U T I O N ! Danger of Injury! Observe safety and operating instructions before realizing any maintenance and repair works. Failure to do so may result in heavy bodily injury. Mounting the stitch plate Stitch plates are set at works and can be replaced easily as complete kit.
  • Page 16: Remounting The Stitch Plate

    Fig. 1 3.1.2 Remounting the stitch plate Remount the stitch plate in reversed order but make sure that the stitch plate opening is mounted centrically to the plunger foot and that the stitch plate is mounted horizontally. Push the stitch plate bow completely upwards until threaded pin (3) (Fig. 1) fits closely to the needle shaft bush.
  • Page 17: Replacing The Needle Glide Plate (Fig. 1 And Fig. 6)

    3.1.4 Replacing the needle glide plate (Fig. 1 and Fig. 6) Loosen screw (4) to remove the needle glide plate. When remounting the needle glide plate make sure that it fits closely to the stitch plate bridge. 3.1.5 Setting the cloth retainer (Fig. 3) After replacing the stitch plate check if the cloth retainer is placed centrically to the plunger.
  • Page 18: Loop Stroke (Fig. 7)

    Loop stroke (Fig. 7) The loop stroke is the needle's way from its right cups to the point where the point of the large looper finger is placed above needle center. 3.2.1 Setting the loop stroke (Fig. 4 and Fig. 7) A T T E N T I O N ! Switch off machine electrically.
  • Page 19 Fig. 4 MA_VEB100-6_A2_200716_en.doc...
  • Page 20: Needle Lever

    Needle lever 3.3.1 Mounting the needle lever (Fig. 5) A T T E N T I O N ! Switch off machine electrically. Release screw (1), swivel the thread take-up and remove the needle lever. When mounting the needle lever make sure that the needle is mounted centrically to the needle channel and that the needle point is flushed with the right hand edge of the left hand needle guide.
  • Page 21: Setting The Needle Lever (Fig. 4 And Fig. 7)

    3.3.2 Setting the needle lever (Fig. 4 and Fig. 7) Set the needle stroke in a way that at a loop stroke of 2.8 +0.3 mm the left side of the needle eye has a distance of approx. 2 ±0.5 mm to the right hand edge of the large looper finger, being the point of the large looper finger above needle center (Fig.
  • Page 22: Looper

    Looper 3.4.1 Removing and remounting the looper (Fig. 4) A T T E N T I O N ! Switch off machine electrically. Release cap screw (1) and pull the looper towards the front. When remounting the looper make sure that it is completely pushed in and that its positioning surface fits exactly to the looper take-up.
  • Page 23: Setting The Looper (Fig. 4, Fig. 7 And Fig. 8)

    3.4.4 Setting the looper (Fig. 4, Fig. 7 and Fig. 8) In the moment of the loop take-up the looper fingers should be placed 0.1 - 0.2 mm above the needle, also when a thicker needle is used. The needle should not be touched! The horizontal distance from the large looper finger to the needle eye should be 1.5 +0.5 mm (Fig.
  • Page 24: Feed Dog

    Fig. 8 Feed dog The machine is equipped with a saw-teethed feed dog. Its movement in relation to the stitch plate can be adjusted after releasing screws. Or it can be replaced by pyramid- teethed feed dog. 3.5.1 Setting the feed dog A T T E N T I O N ! Switch off machine electrically.
  • Page 25: Presser Plates

    Presser plates 3.6.1 Setting the presser plates A T T E N T I O N ! Switch off machine electrically. The feed plate position is given by the symmetrical position of the angle levers to the plunger. They should tilt easily and fit closely to the stitch plate. The pressure is approx.
  • Page 26: Plunger

    Plunger 3.7.1 Setting the plunger (Fig. 10) A T T E N T I O N ! Switch off machine electrically. The plunger should be placed centrically in the stitch plate opening and 1 mm left from the needle shaft center (Fig. 10). It should be in standstill just before the needle penetrates the fabric, i.e.
  • Page 27: Pneumatic Lifting

    Pneumatic lifting 3.8.1 Setting the pneumatic lifting C A U T I O N ! Danger of Injury! Danger of finger bruises in the area of pneumatically operated parts! Reduce the lifting speed of the cloth support arm at the one-way restrictor so that there is no hard noise when the arm is lowered.
  • Page 28 Fig. 11 MA_VEB100-6_A2_200716_en.doc...
  • Page 29: Adjusting (Fig. 11 And Fig. 12)

    3.9.2 Adjusting (Fig. 11 and Fig. 12) The thread trimmer drive must be inserted as far as it will go into the stitch plate clamp. Swivel the drive backwards so that there is a gap of about 1 mm between the drive and the sewing head.
  • Page 30: Replacing (Fig. 11 And Fig. 12)

    The machine should be positioned in such a way as the pedal is stepped back that the distance between looper and blade in cutting position is approx. 1 mm. For Strobel and EFKA controls, this corresponds to parameter 171, position P2E. Refer also to the sewing drive operating instructions.
  • Page 31: Skip Stitch Gear (Fig. 13)

    3.10 Skip stitch gear (Fig. 13) Every second rotation, skip stitch gear 1:2 lowers the material support arm (plunger) by the value given by the skip stitch stroke regulation. 3.10.1 Setting the skip stitch gear (Fig. 13) A T T E N T I O N ! Switch off machine electrically.
  • Page 32: Tape Guide Complete

    3.11 Tape guide complete 3.11.1 Tape cutter (Fig. 14) Upper knife (1) should move smoothly and scissors like over lower knife (2). The two edges should not overlap more than approx. 1 mm maximum. Adjustment: Turn solenoid valve MV2 manually by 90° to the right (tape cutter is switched on pneumatically).
  • Page 33: Tape Guide (Fig. 14)

    3.11.2 Tape guide (Fig. 14) At works the tape guide is set to a standard tape width of 15 mm. However, tape guide (7) can be set to tape widths from 15 to 25 mm. But depending on the required tape width different blowing nozzles have to be used and are available as optional extras.
  • Page 34 258.00.27 Netz-Anschlussplan Kl. allg. (DC1500/DC1550 mit/ohne Nähleuchte allg.) Mains connection plan cl. gen. (DC1500/DC1550 with/without sewing light gen.) Kabelbefestigung mit Kabelbinder cable mounting with cable strap Nähleuchte (allg.) 3x 293.0290 sewing light (gen.) Rechtes Gehäuseteil Netzanschluss right casing power connection Linkes Gehäuseteil left casing Steuerkasten...
  • Page 35 258.00.32 Netz-Bauanschlussplan Kl. allg. (DC1500/DC1550 mit/ohne Nähleuchte allg.) Mains facility connection plan cl. gen. (DC1500/DC1550 with/without sewing light gen.) Netzanschluss power connection Nähleuchte (allg.) sewing light (gen.) Linkes Gehäuseteil left casing 293.0290 2x 293.0290 blau / blue Steuerkasten braun / brown control box Efka-AB221A, -AB222A, -AB321A, -AB322A...
  • Page 36 258.10.21 Elektrischer Schaltplan AB221A Kl. VEB100-6 ab Ausf. 1 Electrical wiring diagram AB221A cl. VEB100-6 as of version 1 bl / bu ws / wh gr / gy rt / rd br / bn ws / wh ge / ye ws / wh bl / bu Fadenabschneider...
  • Page 37 258.21.68en Electric connection diagram AB2221A Cl. VEB100-6 from version 1 distribution box tape feeding complete distribution box 593.0918 motor (BVM) +24V= 296.0278 296.0442 A2 coil A1 A2 coil A1 195.0046 signal cable wire clamp(s) length identification wire control box 296.0175/ 1 +24V= Rel2/14 - Rel2/22 296.0175/ 2...
  • Page 38 258.30.24en Assembly plan AB221A Cl. VEB100-6 from version 1 293.0918 wire motor (BVM) 296.0278 2x 293.0943 2x 193.0953 A2 coil A1 A2 coil A1 wire control box 296.0442 195.0046 2x 298.0615 2x 298.0672 2x 293.0891 2x 198.0673 6x 296.0175...
  • Page 39 259.00.59 Pneumatischer Schaltplan Kl. VEB100-6 ab Ausf. 2 Pneumatic circuit diagram cl. VEB100-6 from version 2 5-6bar 10bar max Bandzuführung / tape feeding 195.0547 Drosselrückschlagventil Throttle non-ruturn valve Drosselventil für Bandeinblasvorrichtung (BE) Throttle valve for tape blowing device (BE) 1V1 - 1V4 4/2-Magnet-Wegeventil Typ 0470 / 24V/= 4/2-solenoid-way valve type 0170 / 24V/= Zylinder für Drückerlüftung (LÜ)
  • Page 40 259.10.59 Pneumatischer Bauschaltplan Kl. VEB100-6 ab Ausf. 2 Pneumatic construction circuit diagram cl. VEB100-6 as of version 2 195.0548...
  • Page 41 258.21.47 Elektrischer Anschlussplan Kl. allg. Fadenabschneider Electric connection diagram cl. gen. Thread trimmer Fadenabschneider Thread trimmer Spule Kontakt (NC) (NO) Drehmagnet Laufsperre Spool Contact solenoid run inhibition Spannung/Voltage: + 24 VDC (FA in Ruhestellung = Strom/electricity: Kontakt geschlossen) (FA at rest = contact closed) Benennung/Description Kontakt Laufsperre...
  • Page 42 Strobel-Switchable Functions (DC1200-AB611A) "Control" F-290 Explanation: 0 = Off 1 = On Setting range Preset at Mode 56 58-4 58-4F 170-22D 170-22FD 218D-TP-R 218D-TP; 327D 325-40D-TP 310D; 3100D 310D-R; 3100D-R VEB100-1 VEB100-1F VEB100-1RF VEB100-2 VEB100-2F VEB100-2RF VEB100-3 VEB100-3F VEB100-3RF VEB100-4...
  • Page 43 Strobel-Parameter list (DC1200-AB611A) Machine class F-467 F-290 F-365 F-001 F-002 F-003 F-010 F-013 F-014 F-019 F-026 F-100 Setting range Unit Preset at Mode 56 58-4 58-4F 170-22D 170-22FD 218D-TP-R 218D-TP; 327D 325-40D-TP 310D; 3100D 310D-R; 3100D-R VEB100-1 VEB100-1F VEB100-1RF VEB100-2...
  • Page 44 Strobel-Parameter list (DC1200-AB611A) Machine class F-110 F-111 F-112 F-113 F-115 F-121 F-134 F-135 F-153 F-155 F-156 F-161 0200 0200 0070 0200 0000 Setting range 9900 9900 9900 1500 2550 Unit min-1 min-1 min-1 min-1 min-1 min-1 Preset at Mode 56...
  • Page 45 Strobel-Parameter list (DC1200-AB611A) Machine class F-180 F-181 F-182 F-201 F-202 F-203 F-204 F-207 F-208 F-210 0020 F-254 Setting range 2550 Unit Grad Preset at Mode 56 1000 58-4 1000 58-4F 1000 170-22D 1000 170-22FD 1000 218D-TP-R 1000 218D-TP; 327D 1000 325-40D-TP 310D;...
  • Page 46 Strobel-Parameter list (DC1200-AB611A) Machine class F-241 F-219 F-220 F-234 F-236 F-240 F-246 F-254 F-269 F-270 F-272 F-246 0150 Setting range 9999 Unit Preset at Mode 56 1000 58-4 1000 58-4F 1000 170-22D 1000 170-22FD 1000 218D-TP-R 0630 218D-TP; 327D 0630 325-40D-TP 310D;...
  • Page 47 Strobel-Parameter list (DC1200-AB611A) Machine class F-280 F-281 F-284 F-285 F-288 0000 0000 0000 0000 0000 Setting range 5000 5000 5000 5000 5000 Unit Preset at Mode 56 0100 0180 0000 0300 0200 58-4 0100 0180 0000 0300 0200 58-4F 0100...
  • Page 49 Und wir können noch mehr für Sie tun! Unser Lieferprogramm bietet für jede Branche und jegliche Anforderung genau die richtige Problemlösung. And we can do a lot more for you! Our range offers the correct problem solution for every branch and for all requirements. Für die Bekleidungs- Für die Schuh- Für die Polster-...
  • Page 50 Then phone, write or simply come and see us. You can have further information about our products at any time, or experience the Strobel machines live in our show room. We’re looking forward to meeting you! S p e z i a l m a s c h i n e n G m b H...

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