Table Of Contents - Challenge JO Instructions And Parts Manual

1.0 Introduction ................................................................................................................................. 2
2.0 Safety.......................................................................................................................................... 4
2.1 Precautions ............................................................................................................................. 4
2.2 Power Lockout Procedure ....................................................................................................... 4
2.3 Warning Label Definitions........................................................................................................ 5
3.0 Packing List................................................................................................................................. 6
4.0 Specifications .............................................................................................................................. 7
5.0 Installation Guide......................................................................................................................... 8
5.1 Inspecting Shipment................................................................................................................ 8
5.2 Uncrating the Paper Drill ......................................................................................................... 8
5.3 Assembly Instructions.............................................................................................................. 8
5.4 Power Hook Up ..................................................................................................................... 10
6.0 Operating Instructions................................................................................................................ 11
6.1 Starting the Machine ............................................................................................................. 11
6.2 Operating the Drill ................................................................................................................. 11
6.3 Setting the Side Guide Stops................................................................................................. 11
6.4 Using the Side Guide ............................................................................................................ 11
7.0 Routine Adjustments/Maintenance............................................................................................. 12
7.1 Adjusting the Vertical Stroke.................................................................................................. 12
7.2 Removing the Cutting Block .................................................................................................. 12
7.3 Removing Drills From the Chuck ........................................................................................... 12
7.4 Service Checklist................................................................................................................... 12
7.4.1 Daily .............................................................................................................................. 12
7.4.2 Weekly........................................................................................................................... 12
8.0 Troubleshooting......................................................................................................................... 13
9.0 Drilling Tips ............................................................................................................................... 14
10.0 Parts List ................................................................................................................................. 16
10.1 Main Assembly - 46000, Rev. D.......................................................................................... 16
10.2 Backgauge Assembly - 10456, Rev. J................................................................................. 18
10.3 Slitting and Slotting Attachments ......................................................................................... 19
10.3.1 V-Slotting ..................................................................................................................... 19
10.3.2 Slitting.......................................................................................................................... 21
10.4 Light Duty Cornering Machine - A-6401 .............................................................................. 22
11.0 Accessories for Challenge Paper Drilling Machine ................................................................... 25
11.1 Genuine Challenge Hollow Drills.......................................................................................... 25
11.2 Challenge Drill-Ease Lubricant Stick .................................................................................... 26
11.3 Challenge Drilling Blocks..................................................................................................... 26
11.4 Challenge Fiber Blocks........................................................................................................ 26
11.5 Challenge Power Sharpener................................................................................................ 26
11.6 Hollow Drill Sharpener......................................................................................................... 27
11.7 Fixed Gages and Extra Stops .............................................................................................. 28
11.7.1 Challenge Standard Fixed Gages ................................................................................. 28
11.7.2 Extra Stops .................................................................................................................. 28

TABLE OF CONTENTS

1.0 Introduction
3