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Related Manuals for Challenge MS-5
Summary of Contents for Challenge MS-5
- Page 1 Serial Numbers 965600 & Up NSTRUCTION AND ARTS ANUAL MODEL MS-5 PAPER DRILLING MACHINE Sold and Serviced by The Challenge Machinery Company 1433 Fulton Avenue Grand Haven, MI 49417-1594 USA ChallengeMachinery.com F.300-B JULY 2000...
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Page 2: Introduction
DIRECT TO CHALLENGE. If you bought a used machine, it is important to have the following information on record at Challenge. Copy this page, fill in the information and send it care of: The Challenge Service Department, 1433 Fulton Avenue, Grand Haven, MI 49417-1594. -
Page 3: Table Of Contents
Drill Blocks ..................10 Emptying the Drill Chips ..............10 OPERATION ....................10 DRILLING TIPS ................... 11 ACCESSORIES FOR CHALLENGE PAPER DRILLING MACHINES .... 12 TECHNICAL SECTION FOR TRAINED PERSONNEL ONLY TROUBLESHOOTING ................16 ROUTINE MAINTENANCE ................. 17 SERVICE CHECKLIST ................17 NOTES ...................... -
Page 4: Caution: Power Lock-Out Procedure
• READ and understand all instructions thoroughly before using the machine. If questions still remain, call your Authorized Challenge Dealer - Failure to understand operating instructions may result in personal injury. •... -
Page 5: Packing List
A-weighted sound pressure level measured in an enclosed room at 6 feet (183 cm) above floor: Machine running: Less than 70 dB Machine drilling paper: 71 dB Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units. F.300-B/MS-5 DRILL/JULY 2000... -
Page 6: Warning Label Definitions
HAZARDOUS AREA Disconnect power before cleaning, servicing, or mak- ing adjustments not requiring power. Do not alter safety guards or devices, they are for your protection. Re- place all guards, do not operate with any guards re- moved. F.300-B/MS-5 DRILL/JULY 2000... -
Page 7: Installation
Connect wire leads to terminals as chine safely. Contact your Authorized Challenge Dealer shown in fig 2 (single phase use L1 and L2 only). Con- to arrange for installation. -
Page 8: Safety Interlock System
Clamps (fig. 3) Safety Interlock System The MS-5 paper drill is equipped with a safety inter- lock system which prevents the machine from being started with the front cover open or the optional drill guard removed. If the cover is opened or the guard... -
Page 9: Drive Belt Adjustment
Note: The MS-5 uses 2” and 2 ” long drills. Be sure Insert the tapered head of the hollow drills into the to adjust the table stroke and/or drill height accordingly spindles. -
Page 10: Setting Up The Backgage
The vertical movement of the table is actuated by the and placing it in the slot in the table at the end of the hydraulic unit. Depressing the foot treadle sets the drill blocks (fig 9). hydraulic unit into action. Keeping your foot on the F.300-B/MS-5 DRILL/JULY 2000... -
Page 11: Drilling Tips
Use gentle pressure when sharpening - let the sharpening bit do the work. Check the sharpness of the drill after sharpening. The cutting edge should be razor sharp. Just a little time and effort taken with each use of your paper drilling machine should result in trouble free opera- tion over many years. F.300-B/MS-5 DRILL/JULY 2000... -
Page 12: Accessories For Challenge Paper Drilling Machines
” ” ” ” ” ” ” All drills carried in stock by local Challenge dealers ( ” & ” available by special order). HOLLOW DRILLS TEFLON COATED HOLLOW DRILLS Diameter x Drill Capacity Cat. No. Diameter x Drill Capacity Cat. - Page 13 (115 Volt / 60 HZ only) Cat. No. A-6450 A power drill sharpener. Plugs into any standard 115 volt, 60 cycle, AC outlet. Handles Challenge and other taper shank drills. Adaptors also available for handling practically all other makes. Item Cat.
- Page 14 ACCESSORIES FOR CHALLENGE PAPER DRILLING MACHINES Optional Narrow Drill Head Assembly, p/n: 45200 For drilling holes with a center to center distance as low as 1-3/8”/3.5 cm F.300-B/MS-5 DRILL/JULY 2000...
- Page 15 Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge products is not authorized by The Challenge Machinery Company. Any modification or alteration of any Challenge product will void any remaining warranty.
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Page 16: Troubleshooting
Clean out hollow drills - We recom- mend cleaning and soaking drills in oil overnight. 4. Table stroke won’t adjust Stroke Adjustment Chain off Remove back panel and replace sprockets. chain (fig. 10). Table Lift Rod (fig. 10) F.300-B/MS-5 DRILL/JULY 2000... -
Page 17: Routine Maintenance
Retest the upstroke and table return, and check the table for 2. Oil the table lift rod between the table and stand side play. Replace the guard. with light oil (fig. 10). F.300-B/MS-5 DRILL/JULY 2000... - Page 18 Through normal use, hydraulic systems gum up and seals wear. Signs of wear are hydraulic leaks and er- ratic operation of the vertical speed. Check with your Authorized Challenge Dealer for a current repair and/ or replacement policy. Drill Heads Through normal use, bearings will wear and need re- placing.
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Page 19: Notes
NOTES F.300-B/MS-5 DRILL/JULY 2000... -
Page 20: Main Assembly - Front View
MAIN ASSEMBLY - FRONT VIEW 45000 SHEET 1 REV L F.300-B/MS-5 DRILL/JULY 2000... - Page 21 MAIN ASSEMBLY - FRONT VIEW 45000 SHEET 1 REV L F.300-B/MS-5 DRILL/JULY 2000...
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Page 22: Main Assembly - Side View
F.300-B/MS-5 DRILL/JULY 2000... - Page 23 F.300-B/MS-5 DRILL/JULY 2000...
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Page 24: Main Assembly - Side View
F.300-B/MS-5 DRILL/JULY 2000... - Page 25 F.300-B/MS-5 DRILL/JULY 2000...
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Page 26: Main Assembly- Top View
F.300-B/MS-5 DRILL/JULY 2000... -
Page 27: Main Assembly- Top View
F.300-B/MS-5 DRILL/JULY 2000... -
Page 28: Main Assembly - Drill Guard (50 Hz Only)
F.300-B/MS-5 DRILL/JULY 2000... -
Page 29: Main Assembly - Drill Guard (50 Hz Only)
F.300-B/MS-5 DRILL/JULY 2000... -
Page 30: Belt Installation
F.300-B/MS-5 DRILL/JULY 2000... - Page 31 NOTES F.300-B/MS-5 DRILL/JULY 2000...
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Page 32: Hydraulic Power Unit Assembly
HYDRAULIC POWER UNIT ASSEMBLY H-378-1 (50/60 HZ 1 PHASE) H-407-1 (50/60 HZ 3 PHASE) F.300-B/MS-5 DRILL/JULY 2000... -
Page 33: Hydraulic Sequence Of Operation
#6) and back to the tank. This allows oil to flow out of the cylinder through the table up (TU) cylinder port, through the UP solenoid valve (Item #6), and back to the tank. Two springs force the piston down. The pump relay (RL1) remains energized. F.300-B/MS-5 DRILL/JULY 2000... -
Page 34: Basic Machine Schematic
F.300-B/MS-5 DRILL/JULY 2000... -
Page 35: Electrical Sequence Of Operation
When the table reaches the top, the TAKE UP STOP switch closes, causing relay coil RL2 to energize. While RL2 is energized, the UP solenoid becomes de-ener- gized, which lowers the table. Opening the FOOTSWITCH switch de-energizes RL2 and the UP solenoid. F.300-B/MS-5 DRILL/JULY 2000... -
Page 36: Power Panel Assembly
F.300-B/MS-5 DRILL/JULY 2000... - Page 37 F.300-B/MS-5 DRILL/JULY 2000...
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Page 38: Power Panel Assembly
F.300-B/MS-5 DRILL/JULY 2000... - Page 39 F.300-B/MS-5 DRILL/JULY 2000...
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Page 40: Power Panel Assembly
F.300-B/MS-5 DRILL/JULY 2000... - Page 41 F.300-B/MS-5 DRILL/JULY 2000...
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Page 42: Drill Head Assembly
DRILL HEAD ASSEMBLY 45152 F.300-B/MS-5 DRILL/JULY 2000... -
Page 43: Power Panel Label
POWER PANEL LABEL 50/60 Hz REV A F.300-B/MS-5 DRILL/JULY 2000... -
Page 44: Two Hand Control Option
F.300-B/MS-5 DRILL/JULY 2000... - Page 45 F.300-B/MS-5 DRILL/JULY 2000...
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Page 46: Drill Guard Kit
F.300-B/MS-5 DRILL/JULY 2000... -
Page 47: Belt Guard Switch Replacement Kit
F.300-B/MS-5 DRILL/JULY 2000... -
Page 48: Drill Guard Switch Replacement Kit
F.300-B/MS-5 DRILL/JULY 2000... -
Page 49: Safety System Tests
Test 2 ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Initials of Repairs Repairer Date _________________________________________ ________ _____________ _________________________________________ ________ _____________ _________________________________________ ________ _____________ _________________________________________ ________ _____________ _________________________________________ ________ _____________ _________________________________________ ________ _____________ _________________________________________ ________ _____________ _________________________________________ ________ _____________ _________________________________________ ________ _____________ F.300-B/MS-5 DRILL/JULY 2000... - Page 50 © 1996, 1997 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A. F.300-B/MS-5 DRILL/JULY 2000...
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