Mec Speed Level 3084ES Operator's Manual

Mec Speed Level 3084ES Operator's Manual

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Operator's Manual
TM
3084ES Speed Level
3084ES Serial Number Range
Part # 91863
11700000 - Up
August 2020

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Summary of Contents for Mec Speed Level 3084ES

  • Page 1 Operator’s Manual 3084ES Speed Level 3084ES Serial Number Range Part # 91863 11700000 - Up August 2020...
  • Page 2 Date Reason for Update August 2020 Update to ANSI 92.20-2020 MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA 93630 USA Toll Free: 1 - 877 - 632 - 5438 Phone: 1 - 559 - 842 - 1500 Fax: 1 - 559 - 842 - 1520 info@MECawp.com...
  • Page 3: Table Of Contents

    August 2020 Table of Contents Section 1 - Introduction ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� Introducton ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������...
  • Page 4 August 2020 Lower Controls������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ ������ 39 Section 13 - Decals ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� ����� �����...
  • Page 5: Section 1 - Introduction

    Your MEC Aerial Work Platform has been designed, built, and tested to provide safe, dependable service. Only authorized, trained and qualified personnel shall be allowed to operate or service the machine.
  • Page 6: Section 2 - Safety

    For your safety and the safety of those around you, you must operate your machine as instructed in this manual. MEC designs aerial work platforms to safely and reliably position personnel, along with their necessary tools and materials, at overhead work locations. The owner/user/operator of the machine should not accept responsibility for the operation of the machine unless properly trained.
  • Page 7: Safety Alert Symbols & Fall ProtectOn

    Secton 2 - Safety August 2020 Safety Alert Symbols & Fall Protection MEC manuals and decals use symbols, colors and signal words to help you recognize important safety, operation and maintenance information. RED and the word DANGER – Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury�����...
  • Page 8: Section 3 - Specifications

    Secton 3 - Specfcatons August 2020 Specifications Specifications Working Height* 36 ft* 11.0 m* Platform Height 30 ft 9.0 m Rails Up 105 in 2.67 m Stowed Height Rails Folded Down 70 in 1.78 m Maximum Number of Occupants Lift Capacity (Evenly Distributed) 1,500 lb 680 kg Length (Inside Rails)
  • Page 9: Section 4 - Hazards

    Secton 4 - Hazards August 2020 Electrocution Hazard Electrocution Hazard ELECTROCUTION HAZARD!!! THIS MACHINE IS NOT INSULATED! DEATH OR SERIOUS INJURY will result from contact with or inadequate clearance from any electrically charged conductor����� You must maintain a CLEARANCE OF AT LEAST 10 FEET (3����� 0 5 m) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 Volts up to 50,000 Volts�����...
  • Page 10: MNMum Save Approach DStance

    Secton 4 - Hazards August 2020 Minimum Save Approach Distance 5000 V Max. volts Higher voltage 20000 V Min. volts 15000 V 10000 V Lower voltage 5000 V Min. volts (b) Avoid simultaneous contact across (a) Affected area areas of high potential difference CLEARANCES FROM LIVE AERIAL CONDUCTORS Spotter required...
  • Page 11 Secton 4 - Hazards August 2020 When working in the area of energized conductors the user shall direct and the operator shall comply with the requirements to: Stay at least 10 feet away from power lines with any part of their body, conductive object or any part of the MEWP.
  • Page 12: TP-Over Hazards

    Secton 4 - Hazards August 2020 Tip-over Hazards DO NOT exceed the maximum platform capacity (see Specifications). The weight of options and accessories will reduce the rated platform capacity and must be factored into the total platform load. Refer to the decals on the options.
  • Page 13 DO NOT replace items critical to machine stability with items of different weight or specification. DO NOT modify or alter the work platform without written permission from ART_3071 MEC, as modifications can increase weight and/or surface area resulting in DO NOT ELEVATE IN instability. WINDY CONDITIONS DO NOT place ladders or scaffolds in the platform or against any part of the machine.
  • Page 14: Fall Hazards & CollSOn Hazards

    Secton 4 - Hazards August 2020 Fall Hazards & Collision Hazards Fall Hazards DO NOT sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. DO NOT exit the platform when elevated ART_3067 DO NOT climb down from the platform when elevated.
  • Page 15: AddTOnal Safety Hazards

    Secton 4 - Hazards August 2020 Additional Safety Hazards Explosion and Fire Hazards • DO NOT operate the machine in hazardous locations or locations where potentially flammable or explosive gasses or particles may be present. Damaged Machine Hazards • Conduct a thorough pre-start inspection of the machine and test all functions before each work shift to check for damage, malfunction and unauthorized modification.
  • Page 16: Section 5 - Jobsite Inspection

    Secton 5 - Jobste Inspecton August 2020 Jobsite Inspection Jobsite Inspection DO NOT operate this machine until you have read and understood the Safety section of this manual, have performed the Pre-Start Inspection, Routine Maintenance, and Functions Test, have inspected the jobsite for hazards, and have learned the operating procedures for this machine�����...
  • Page 17: FunctOns Test

    Secton 6 - Functon Tests and Operatng Instructons August 2020 Functions Test Functions Test DO NOT operate this machine until you have read and understood the Safety section of this manual, have performed the Pre-Start Inspection, Routine Maintenance, and Functions Test, have inspected the jobsite for hazards, and have learned the operating procedures for this machine�����...
  • Page 18: OperatNg InstructOns

    Secton 6 - Functon Tests and Operatng Instructons August 2020 Operating Instructions DO NOT operate this machine until you have read and understood the Safety section of this manual, have performed the Pre-Start Inspection, Routine Maintenance, and Functions Test, have inspected the jobsite for hazards, and have learned the operating procedures for this machine�����...
  • Page 19 Secton 6 - Functon Tests and Operatng Instructons August 2020 Base Controls Operation and Test IMPORTANT: Be sure the area above the machine is clear of obstructions to allow full elevation of platform. Select BASE Operation Turn the selector switch to BASE. ART_3250 Emergency Stop Press the EMERGENCY STOP switch at any time to stop all machine...
  • Page 20 Secton 6 - Functon Tests and Operatng Instructons August 2020 Platform Control Operation and Test IMPORTANT: Check that the route of travel to be taken is clear of persons, obstructions, debris, holes, and drop-offs, and is capable of supporting the machine. Select PLATFORM Operation Lower Control Box Turn the selector switch to PLATFORM.
  • Page 21 Secton 6 - Functon Tests and Operatng Instructons August 2020 Joystick Operation Steer Proportional Joystick Function speed is proportional and is controlled by the movement of the F o r w a R e v e r joystick. L o w e r L if t The further it is moved forward, the faster the speed will be.
  • Page 22 Secton 6 - Functon Tests and Operatng Instructons August 2020 Steering • Place the MODE SELECT switch in the DRIVE position. • Squeeze the Enable Bar. • Press the Steering Switch with your thumb to steer left or right. Test Operation •...
  • Page 23 Secton 6 - Functon Tests and Operatng Instructons August 2020 Leveling Procedure Leveling of the machine can only be performed when the platform height is below the Stowed Height Limit Switch setting of approximately 10 feet (3 m). When operating on a sloped surface, the platform can be brought to level using the AUTO LEVEL switch or the MANUAL LEVEL switches.
  • Page 24: Emergency Systems

    Secton 7 - Emergency Systems August 2020 Emergency Systems Emergency Systems If the control system fails while the platform is elevated, have an experienced operator use the emergency lowering procedure to safely lower the platform����� Do not attempt to climb down elevating assembly����� Emergency Stop The machine is equipped with an EMERGENCY STOP switch on both control panels.
  • Page 25: Section 8 - Fold Down Platform Railings

    Secton 8 - Fold Down Platform Ralngs August 2020 Fold Down Platform Railings Fold Down Platform Railings Open the Loading Gate • Remove the 2 snap pins that hold the loading gate to the side guardrail. ART_3137 Secure the Loading Gate Swing the loading gate open •...
  • Page 26 Secton 8 - Fold Down Platform Ralngs August 2020 Lower the Entry Rail • Lower the entry guardrail to the platform floor. • Return the snap pins to their places. ART_3140 Release Left Side Rail • Remove the 3 snap pins from the base the guardrail with the loading gate.
  • Page 27: Section 9 - Machine Inspections

    Secton 9 - Machne Inspectons August 2020 Machine Inspections Machine Inspections DO NOT operate this machine until you have read and understood the Safety section of this manual, have performed the Pre-Start Inspection, Routine Maintenance, and Functions Test, have inspected the jobsite for hazards, and have learned the operating procedures for this machine�����...
  • Page 28 Secton 9 - Machne Inspectons August 2020 Inspection and maintenance should be performed by qualified personnel familiar with the equipment����� Fluid leaks under pressure may not always be visible����� Check for pin hole leaks with a piece of cardboard, not your hand����� Page 24 3084ES Speed Level - Operator’s Manual...
  • Page 29: Pre-Start InspectOn ChecklSt

    Secton 9 - Machne Inspectons August 2020 Pre-Start Inspection Checklist The operator must conduct a thorough Pre-Start Inspection of the machine before each work shift – see “Machine Inspections” on page 23. General Inspection Checklist Check that the operator’s, safety, and responsibilities manuals are in the storage container located on the platform.
  • Page 30: Monthly InspectOn ChecklSt

    Secton 9 - Machne Inspectons August 2020 Monthly Inspection Checklist This checklist must be used at monthly intervals or every 100 hours of machine use, whichever occurs first����� Failure to do so could result in death or serious injury����� Scheduled Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse.
  • Page 31: Quarterly InspectOn ChecklSt

    Secton 9 - Machne Inspectons August 2020 Quarterly Inspection Checklist This checklist must be used at quarterly intervals or every 300 hours of machine use, whichever occurs first����� Failure to do so could result in death or serious injury����� Scheduled Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse.
  • Page 32: Annual InspectOn Report

    Secton 9 - Machne Inspectons August 2020 Annual Inspection Report Aerial Platform Sales Corp “Y” Yes/Acceptable 1401 South Madera Avenue, Kerman, California 93630, USA “N” No/Unacceptable “R” Repaired Tel: 559.842.1500 Toll Free: 1.877.632.5438 Fax: 559.842.1520 “U” Unnecessary/Not Applicable Email: info@MECawp.com Web: www.MECawp.com Date Customer...
  • Page 33: Section 10 - Maintenance

    Secton 10 - Mantenance August 2020 Maintenance Maintenance DO NOT operate this machine until you have read and understood the Safety section of this manual, have performed the Pre-Start Inspection, Routine Maintenance, and Functions Test, have inspected the jobsite for hazards, and have learned the operating procedures for this machine�����...
  • Page 34 Secton 10 - Mantenance August 2020 Fluid leaks under pressure may not always be visible����� Check for pin hole leaks with a piece of cardboard, not your hand����� Page 30 3084ES Speed Level - Operator’s Manual...
  • Page 35: RoutNe MaNtenance

    Secton 10 - Mantenance August 2020 Routine Maintenance IMPORTANT: The operator may perform routine maintenance only. Scheduled maintenance must be performed by qualified service technicians. Charge Batteries • See Charge Batteries on page 35 Pre-Start Inspection • Perform routine maintenance as identified in the Pre-Start Inspection Checklist on page 25. Scheduled Maintenance Maintenance performed monthly, quarterly, annually and biannually must be performed by a qualified service technician trained and authorized to perform maintenance on this machine, and must be done...
  • Page 36: Support The Platform

    Secton 10 - Mantenance August 2020 Support the Platform Never perform service on the machine with the platform elevated without first supporting the elevating assembly����� Use a crane with chains and straps of adequate lifting capacity to support the platform. Art_3098 Page 32 3084ES Speed Level...
  • Page 37: LubrCatOn

    Secton 10 - Mantenance August 2020 Lubrication Operator may perform routine maintenance only. Lubrication listed as Scheduled Maintenance must be performed by a qualified service technician. ART_3101 No����� Item Specification Frequency Mobile Fluid DTE 10, DTE 13 M, or AW32 Routine Maintenance Check Daily Hydraulic...
  • Page 38: Section 11 - Battery Charger

    Secton 11 - Battery Charger August 2020 Battery Charger Battery Charger The charger is an advanced, microprocessor controlled, high frequency switching type charger. The charger will work even with batteries in a severe discharge state with battery terminal voltages as low as 4V.
  • Page 39: Battery Charger

    Secton 11 - Battery Charger August 2020 BATTERY CHARGER INDICATOR YELLOW 100% FAULT HSB1500-48 No AC power to charger INDUSTRIAL AUTO SELECTABLE DUAL AC INPUT 100 - 240V ~ 50/60 Hz 18A BATTERY CHARGER Normal operation, charger is charging Normal, battery is over 80% charged Normal, battery is 100% charged STATUS FAULT...
  • Page 40: Section 12 - Component Locations

    Secton 12 - Component Locatons August 2020 Component Locations Component Locations Full Machine Document Box Loading Gate Lanyard Points (Option) Upper Controls Entry Gate Platform and Rails Ladder Upper Boom Boom Support Wheel Lift Cylinder Control Module Pivot Gear Axle Float Cylinders Lower Boom Steering Components Front Drive Motors...
  • Page 41 Secton 12 - Component Locatons August 2020 Modules Control Module GP600 Leveling Motor Controller GP400 Manifold Module Hydraulic Fluid Filter Alarm Battery Disconnect Switch Hydraulic Reservoir Terminal Block Module Lower Controls Emergency Lowering Switch 48 Volt DC Battery Charger Main Hydraulic Manifold Hydraulic Fluid...
  • Page 42: Upper Controls

    Secton 12 - Component Locatons August 2020 Upper Controls Overload Indicator Lamp Speed / Torque Lift / Drive OFF | ON Switch 5 Emergency Stop Steering Horn (Optional) Joystick Automatic Leveling Manual Level: Front to Rear Enable Bar Manual Level: Side to Side ART_3244 CONTROL DESCRIPTION...
  • Page 43: Lower Controls

    Secton 12 - Component Locatons August 2020 Lower Controls Emergency Stop Raise Hour Meter (Green) Lower (Green) Overload Indicator Light Battery Disconnect Emergency Keyswitch Lowering Circuit Charge Indicator 6 Breaker ART_3245 CONTROL DESCRIPTION PLATFORM Select to operate from the platform control panel. Selector Switch BASE Select to operate from the base control panel.
  • Page 44: Section 13 - Decals

    Secton 13 - Decals August 2020 Decals Decals LEFT 16 17 RIGHT REAR FRONT Page 40 3084ES Speed Level - Operator’s Manual...
  • Page 45 Secton 13 - Decals August 2020 91 84 Page 41 3084ES Speed Level - Operator’s Manual...
  • Page 46 Secton 13 - Decals August 2020 91987 Qty. - 2 95301 Qty. - 1 91956 Qty. - 1 9052 Qty. - 1 90725 Qty. - 4 90751 Qty. - 1 90732 Qty. - 1 8779 Qty. - 1 6873 Qty. - 1 91973 Qty.
  • Page 47 Secton 13 - Decals August 2020 Item Part Number Description Qty����� 91987 Decal, MEC 3084ES 95301 Decal, Trademarked MEC Logo, Small (Black) 91956 Decal, Battery Charger LED Info 9052 Decal, Main Lockout Switch 90725 Decal, Warning Tire Replacement 90751 Label, Power to Platform...
  • Page 48: Section 14 - Troubleshooting

    Obvious fluid leak or damaged component? • Wires disconnected, broken, or loose? • Motor control processor Diagnostic LED OFF? • LED should be ON. If LED is OFF or FLASHING, refer to Service Manual or contact MEC Technical Support. Lower Controls GP400 Module Terminal...
  • Page 49: Section 15 - Serial Plate

    Secton 15 - Seral Plate August 2020 Serial Plate Serial Plate Serial Plate Location The serial plate is attached to the machine at the time of manufacture. Important information about the machine is recorded on the serial plate. ART_3094 Serial Plate Item Information Defined MFG DATE�����...
  • Page 50: Section 16 - Transport And Lifting Instructions

    MEC machinery����� Drivers are responsible for loading and securing machines, and should be properly trained and authorized to operate MEC machinery����� Drivers are also responsible for selecting the correct and appropriate trailer according to government regulations and company policy����� Drivers must ensure that the vehicle and chains are strong enough to hold the weight of the machine (see the serial number plate for machine weight)�����...
  • Page 51 Secton 16 - Transport and Lftng Instructons August 2020 Driving or Winching onto or off of a Transport Vehicle MEC does not recommend unassisted loading or unloading����� Always attach the machine to a winch when loading or unloading from a truck or trailer by driving�����...
  • Page 52: LFtNg And TE Down InstructOns

    Secton 16 - Transport and Lftng Instructons August 2020 Lifting and Tie Down Instructions Only qualified riggers should rig and lift the machine����� Ensure that the crane capacity, loading surfaces and straps are sufficient to withstand the machine weight����� See the serial plate for the machine weight�����...
  • Page 53 August 2020 Notes Page 49 3084ES Speed Level - Operator’s Manual...
  • Page 54 MEC Parts Order Form Phone: 559-842-1523 Fax: 559-400-6723 Email: Parts@mecawp����� c om Please fill out completely Date: Ordered By: Account: Your Fax No.: Ship to: Bill to: Purchase Order Number Ship VIA ** All orders MUST have a Purchase Order Number...
  • Page 55 MEC Aerial Platform Sales Corp. and is found upon inspection by MEC Aerial Platform Sales Corp. to be defective in material and/or workmanship. MEC Aerial Platform Sales Corp. shall not be liable for any consequential, incidental or contingent damages whatsoever.
  • Page 56 MEC Aerial Work Platforms 1401 S. Madera Avenue, Kerman, CA 93630 USA Toll Free: 1 - 877 - 632 - 5438 Phone: 1 - 559 - 842 - 1500 Fax: 1 - 559 - 842 - 1520 info@MECawp.com www.MECawp.com...

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