SaMASZ KBRP 160 Operator's Manual
Rear-side flail mowers on a pantograph
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OPERATOR'S MANUAL
REAR- SIDE FLAIL MOWERS
ON A PANTOGRAPH
KBRP 160 – 1,60 m / 5' 3"
KBRP 200 – 2,00 m / 6' 7"
Kangu 140 – 1,40 m / 4' 7"
Kangu 190 – 1,90 m / 6' 3"
Kangu 220 – 2,20 m / 7' 3"
Serial No.:
Translation of the original operator's manual
– U.S. ENGLISH –
SaMASZ Sp. z o.o.
Poland, 16-060 Zabłudów, ul. Trawiasta 1
NIP PL-966-159-29-76
tel. (+48) (85) 664 70 31
fax (+48) (85) 664 70 41
e-mail: samasz@samasz.pl
Established – 1984
www.samasz.pl
IN372USA006
2017.05.29
Version 6
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Table of Contents
Related Manuals for SaMASZ KBRP 160
Summary of Contents for SaMASZ KBRP 160
- Page 1 OPERATOR’S MANUAL REAR- SIDE FLAIL MOWERS ON A PANTOGRAPH KBRP 160 – 1,60 m / 5′ 3″ KBRP 200 – 2,00 m / 6′ 7″ Kangu 140 – 1,40 m / 4′ 7″ Kangu 190 – 1,90 m / 6′ 3″...
- Page 2 Keep this manual for future reference Well-proven design and quality materials ensure high durability and reliability of our products. We congratulate you on the purchase of your new SaMASZ machine and wish you much pleasure and the very best experience resulting from its operation.
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Page 3: Table Of Contents
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu Table of contents page IDENTIFYING THE MACHINE........................2 INTRODUCTION ............................... 2 INTENDED USE ..............................3 3.1. Technical data ..............................3 3.2. Design and working principle .......................... 4 3.3. Standard equipment and spare parts ........................ 5 3.3.1. -
Page 4: Identifying The Machine
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu 1. IDENTIFYING THE MACHINE The mower identification plate is affixed permanently to the body of the mower shown in Fig. 1. Fig. 1. Location of the identification plate Data plate includes: - machine’s weight, - full name of the manufacturer,... -
Page 5: Intended Use
3.1. Technical data Tab. 1. General specification Mower type: KBRP 160 KBRP 200 Kangu 140 Kangu 190 Kangu 220 5′ 3″ / 1.60 6′ 7″ / 2.00 4′ 7″ / 1.40 6′... -
Page 6: Design And Working Principle
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu 3.2. Design and working principle Fig. 2. General view of rear flail mower KBRP 200 mounted on a pantograph 1 – Suspension frame; 2 – Pantograph arm; 3 – Belt drive; 4 –... -
Page 7: Standard Equipment And Spare Parts
Tab. 2. Recommended telescoping articulating shaft Mower Power Length Torque Symbol Clutch Manufacturer ft in / 5′ 7″-8′ KBRP 160 1171 DH8R171CEKR7K01 Bondioli & Pavesi KBRP 200 1710 - 2450 4′ 9″-6′ 9″ Kangu 140 DH7R145CEKR7K01 Bondioli & Pavesi 1450 -2065 Kangu 190 5′... -
Page 8: Flail Knives Applicable In Mowers Kbrp And Kangu
Fig. 5, Fig. 6 shall be lubricated every 50 hours. PTO shaft shall also be lubricated prior to and after period of longer idleness. PTO shafts of other brands with equivalent technical parameters may be used on the SaMASZ permission. -
Page 9: Safety Precautions
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu Tab. 3. Flail knives applicable in mowers KBRP and Kangu Flail knives KBRP Kangu KNIFE TYPE I Application: grass, − Standard shrub, stalks, remnants after trimming, stubbles KNIFE TYPE II Application: grass, Option Option... - Page 10 Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu Do not operate without safety guards. Neither operation with damaged nor raised guard is ❑ allowed (risk of stones, etc. being thrown out). Damaged safety curtain should be replaced. Mowing can only be started after the power take-off reaches a nominal speed of 540 rpm.
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Page 11: Qualifications Of Operator
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu When servicing hydraulic unit, always wear protective gloves and eyewear. Hydraulic oil ❑ leaking under pressure (16MPa) may permeate through the skin and cause its infection thereafter. If this is the case, immediately visit a doctor. The machine should be stored under a roof and in such way so as to effectively prevent animals ❑... -
Page 12: Transport
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu 4.4. Transport Any changes in the position of the mower can only be done after making sure that there are no ❑ people in the vicinity of the mower (be careful of children). When transporting the mower it should always be placed in the transporting position. -
Page 13: Working Parts
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu Fig. 8. Location of centre of gravity Tab. 4. Location of centre of gravity Dimension Model [mm] KBRP 160 KBRP 200 Kangu 140 Kangu 190 Kangu 220 1200 1530 1100... -
Page 14: Residual Risk
❑ 4.8. Residual risk Despite the fact, that SaMASZ Sp. z o.o. company – the manufacturer of the machine takes the responsibility for the machine design and manufacturing, in order to eliminate hazard, certain risk when operating the machine is unavoidable. -
Page 15: Residual Risk Assessment
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu When operating, maintenance and regulation works are conducted always wear protective gloves, footwear and clothing with no loose parts, belts, etc. Always comply with warnings placed on the machine. of injury, abrasion and damage of skin 2. -
Page 16: Safety Labels And Their Meaning
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu When the risk of exposing to noise cannot be avoided or eliminated by any group protective means or organization of work, employer (farmer) must: 1) provide the operator with individual means of noise protection, if the noise level in work place exceeds 80 dB. - Page 17 Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu N-29 N-14 N-15 N-49 N-55 Do not stay near steering cables of the lift when operating the hoist N-106 N-117 N-167 N-168 CAUTION – flail knives! In case of injury caused It is forbidden to ride Do not touch the machine Do not get near to...
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Page 18: Operation And Construction Of The Hydraulic Safety
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu N-101 N-102 Protective clothing Head protection protection must be worn must be worn N-103 N-104 N-76 Hearing protection Foot protection Transport protection must be worn must be worn N-01;... -
Page 19: Operation
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu Fig. 10. Mechanical protection 5. OPERATION 5.1. Mounting the mower on tractor The mower should be connected to the tractor using the three point hitch as shown in Fig. 13. It should be adjusted so that the sliding skid is parallel to the ground. -
Page 20: Preparing The Mower For Transport
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu Fig. 12. Cylinder’s eye placement The hangers (2) of the lower arms of the tractor should be placed on the pins (3) (Fig. 13) of the suspension frame of the mower. Connect the hydraulic hoses to two sections of the tractor. After connecting the mower to the tractor check the lengthwise balance and steering ability of the tractor-mower unit. -
Page 21: Connecting The Articulated Telescopic Shaft (Pto)
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu ~ 50 cm Fig. 15. Transport protection („S” – pin) Fig. 14. Transport position 5.3. Connecting the articulated telescopic shaft (PTO) The cover should be secured so that it does not spin by securing the holding chains to a permanent part of the body of the tractor and the loop on the guard of the splined shaft of the mower drive shaft. -
Page 22: Changing The Mower Position From Transport Into Operating Position
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu min. 250 mm Fig. 17. Mower's position for clearance examination Fig. 18. Manner of clearance examination (maximally retracted cylinder) Fig. 19. Final inspection of shaft's length WARNING: Operate machinery only with the articulated telescopic shafts designated for use with that machinery. -
Page 23: Preparing The Mower For Operation
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu 5.5. Preparing the mower for operation Before starting work please observe the above-mentioned instructions. Upon completion of these tasks the mower is considered ready for operation and the following can be done: in order to control mower gently adjust cylinder's choke valve as desired (Fig. -
Page 24: Operating Positions Of The Mower
Fig. 22. Tilting range of the KBRP, Kangu mowers Fig. 23. Operating reach of the KBRP, Kangu mowers Tab. 5. Operating reach of the KBRP mowers (Fig. 22 and Fig. 23) Type KBRP 160 205 cm 50 cm 290 cm... -
Page 25: Detaching The Machine From The Tractor
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu After clearing the machine check if nothing has been damaged. When eliminating the mower's clogging, use also safety means for operator, so protective gloves and tight wear. Detaching the machine from the tractor 5.6.4. -
Page 26: Maintenance
6.2.2. Checking flail blade condition All blades must be of the same type and have the same weight. If necessary a blade should be replaced as shown in Fig. 29. Blades should be purchased from the manufacturer of the mower - "SaMASZ". Rotating direction Operating direction Fig. -
Page 27: Restarting The Machine After Storing Period
If necessary replaced ❑ bearings and seals (execution of the activity by experts from SaMASZ company), protect working parts (pins, joints, cylinder rods, etc.) against corrosion by applying a thin film ❑... -
Page 28: Copying Shaft
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu Tab. 7. Oil capacities in intersecting axis gears Amount of oil Changing Mower type Oil type frequency [US gallon lqd] once every 3 seasons All types 0.264 Hipol 15 GL - 4 (with heavy use) Fig. -
Page 29: Flail Shaft
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu 7.3. Flail shaft Greasing with LT – 43 grease of flail shaft bearing (both sides) should be performer on the show points Fig. 33. Lubrication point Lubrication point Fig. -
Page 30: Defects And Their Repair
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu 8. DEFECTS AND THEIR REPAIR Tab. 8. Malfunctions and their correction Malfunction Cause Recommendations Adjust belt tautness using the bolt according to the instructions. Belt slippage. Worn-out belts - replace belts or apply The mower does not mow. -
Page 31: Disassembly And Withdrawal From Use
3. Faults or damages should be submitted personally, in writing or by telephone. Repairs shall be carried out within 14 days. Any repairs under the warranty should be carried out by authorized SaMASZ service facilities. - 29 -... - Page 32 The Manufacturer reserves the right to introduce design changes. NOTE: The SaMASZ company is constantly working on the development of all of its machine types and models. Therefore, any modifications of our machinery due to their form, equipment and technology are likely. No claims can arise from data, drawings and descriptions included herein as well as the spare parts list.
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Page 33: Warranty Repairs Record
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu 11.2. Warranty repairs record Repair scope and spare parts replaced: Date, stamp and signature of repair shop. Date, stamp and signature of repair shop. Date, stamp and signature of repair shop. - 31 -... -
Page 34: Appendix Calculating Axis Load
Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu APPENDIX CALCULATING AXIS LOAD ATTENTION! When mounting the machine on a tractor using front and/or rear 3-point linkage, a maximum value of permissible load cannot be exceeded – tractor's front axis load must be 20% of the tractor's overall weight. - Page 35 Rear- side flail mowers on a pantograph Operating manual KBRP ; Kangu – machine mounted at tractor's rear or Calculating minimum weight of front ballast M ❑ P min. at rear and front: – machine mounted at tractor's front: Calculating minimum weight of rear ballast M ❑...