Toro TX 1000 Operator's Manual

Toro TX 1000 Operator's Manual

Compact tool carrier

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Original Instructions (EN)
TX 1000 Compact Tool Carrier
Model No. 22327—Serial No. 400414000 and Up
Model No. 22327G—Serial No. 400414000 and Up
Model No. 22327HD—Serial No. 400414000 and Up
Model No. 22328—Serial No. 400414000 and Up
Model No. 22328HD—Serial No. 400414000 and Up
Form No. 3413-874 Rev A
*3413-874* A

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Summary of Contents for Toro TX 1000

  • Page 1 Form No. 3413-874 Rev A TX 1000 Compact Tool Carrier Model No. 22327—Serial No. 400414000 and Up Model No. 22327G—Serial No. 400414000 and Up Model No. 22327HD—Serial No. 400414000 and Up Model No. 22328—Serial No. 400414000 and Up Model No. 22328HD—Serial No. 400414000 and Up *3413-874* A Register at www.Toro.com.
  • Page 2 This product complies with all relevant European directives; You may contact Toro directly at www.Toro.com for product for details, please see the separate product specific Declaration safety and operation training materials, accessory information, of Conformity (DOC) sheet. help finding a dealer, or to register your product.
  • Page 3: Table Of Contents

    Contents Checking the Hydraulic Lines........47 Cleaning ..............48 Removing Debris ...........48 Safety ................4 Cleaning the Chassis ..........48 Safe Operating Practices........... 4 Storage ................49 Stability Data ............7 Troubleshooting ............50 Slope Indicator ............8 Schematics ..............54 Safety and Instructional Decals ......... 9 Product Overview ............13 Controls ...............13 Message Display ..........16...
  • Page 4: Safety

    Safety • Wear appropriate clothing including gloves, eye protection, long pants, substantial slip-resistant footwear, and hearing protection. Tie back long hair and do not Improper use or maintenance by the operator or owner wear jewelry. can result in injury. To reduce the potential for injury, •...
  • Page 5 Watch for traffic when operating near or crossing obstacles. roadways. • Use only Toro-approved attachments. Attachments can • Do not touch parts that may be hot from operation. change the stability and the operating characteristics of Allow them to cool before attempting to maintain, adjust, the machine.
  • Page 6 Make any necessary repairs before starting. • Never allow untrained personnel to service the machine. • Use only genuine Toro replacement parts. • Use jack stands to support the components when • Keep your body and hands away from pinhole leaks required.
  • Page 7: Stability Data

    Stability Data The following tables list the maximum slope recommended for the traction unit in the positions listed in the tables. Slopes over the listed degree may cause the traction unit to become unstable. The data in the tables assume that the loader arms are fully lowered;...
  • Page 8: Slope Indicator

    Slope Indicator G011841 g011841 Figure 3 This page may be copied for personal use. 1. To determine the maximum slope you can safely operate the machine on, refer to the Stability Data section. Use the slope indicator to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than that specified in the Stability Data section.
  • Page 9: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-6681 93-6681 decal115-4858 115-4858 1. Cutting/dismemberment hazard, fan—stay away from 1.
  • Page 10 decal130-2836 130-2836 1. Crushing hazard; cutting hazard—keep away from the bucket and the lift arm. decal131-0711 131-0711 1. Crushing hazard—keep away from pinch points and actuating parts. decal130-7637 130-7637 1. Blinking 6. Engine start light—engine-coolant temperature 2. Steady light—engine-oil 7. Parking brake disengaged pressure 3.
  • Page 11 decal136-5750 136-5750 1. Read the Operator's 2. Tension block guide Manual. decal131-0597 131-0597 decal131-0708 131-0708 1. Move forward 3. Move rearward 2. Turn right 4. Turn left...
  • Page 12 decal131-0710 131-0710 1. Warning—read the Operator's Manual. 7. Cutting/severing hazard of hand or foot—wait for all moving parts to stop before servicing; keep away from moving parts; keep all guards and shields in place. 2. Warning—receive training before operating the machine. 8.
  • Page 13: Product Overview

    Controls Product Overview Become familiar with all the controls (Figure 5) before you start the engine and operate the traction unit. Control Panel g205233 Figure 5 1. Message display 6. Throttle lever 2. Power socket 7. Key switch 3. Reference bar 8.
  • Page 14 Traction Control • To turn right, rotate the traction control clockwise (Figure g029289 Figure 6 g029288 Figure 9 1. Reference bar 2. Traction control • To turn left, rotate the traction control counterclockwise • To move forward, move the traction control forward (Figure 10).
  • Page 15 Loader Arm/Attachment-Tilt Lever Loader-Valve Lock • To tilt the attachment forward, slowly move the lever to The loader-valve lock secures the loader arm/attachment-tilt the right (Figure 11). lever so that you cannot push it forward. This helps to ensure that no one accidentally lowers the loader arms during •...
  • Page 16: Message Display

    Auxiliary-Hydraulics-Lock Switch Message Display Use your right foot to press the auxiliary-hydraulics-lock Engine-Coolant-Temperature Light switch to lock the auxiliary-hydraulics lever in the F ORWARD or R position and free your hand for other controls EARWARD If the engine coolant becomes too hot, the light on the left (Figure flashes and the horn sounds (Figure...
  • Page 17: Specifications

    N position its capabilities. Contact your Authorized Service Dealer or EUTRAL Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Important: Use only Toro approved attachments. Other attachments may create an unsafe operating...
  • Page 18: Operation

    Adding Fuel Operation Note: Determine the left and right sides of the machine DANGER from the normal operating position. In certain conditions, fuel is extremely flammable Important: Before operating, check the fluid levels and and highly explosive. A fire or explosion from fuel remove debris from the traction unit.
  • Page 19: Performing Daily Maintenance

    Filling the Fuel Tanks WARNING Fuel is harmful or fatal if swallowed. Long-term Fuel tank capacity: 41 L (11 US gallons) exposure to vapors can cause serious injury and Fill the fuel tanks as shown in Figure illness. Note: The fuel-tank caps click when you close them securely. •...
  • Page 20: Starting The Engine

    Starting the Engine Shutting Off the Engine 1. Ensure that the auxiliary-hydraulics lever and 1. Park the machine on a level surface, engage the parking traction-control are in the N position. brake (if equipped), and lower the loader arms. EUTRAL 2.
  • Page 21: Using Attachments

    Using Attachments Installing an Attachment Important: Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the machine. The warranty of the machine may be voided if you use the machine with unapproved attachments. g031210 Important: Before installing the attachment, ensure that the mount plates are free of any dirt or debris and that the pins rotate freely.
  • Page 22 CAUTION Hydraulic couplers, hydraulic lines/valves, and hydraulic fluid may be hot. If you contact hot components, you may be burned. • Wear gloves when operating the hydraulic couplers. • Allow the machine to cool before touching hydraulic components. • Do not touch hydraulic fluid spills. If the attachment requires hydraulics for operation, connect the hydraulic hoses as follows: 1.
  • Page 23: Transporting The Machine

    Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use full-width ramps. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.
  • Page 24: Lifting The Machine

    Loading the Machine WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Load and unload the machine with the heavy end up the ramp.
  • Page 25: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine owner’s manual for additional maintenance procedures. CAUTION If you leave the key in the key switch, someone could accidently start the engine and seriously injure you or other bystanders.
  • Page 26: Pre-Maintenance Procedures

    Maintenance Service Maintenance Procedure Interval • Replace the fuel filter canister and in-line filter. • Check the fuel lines and connections for deterioration, damage, or loose connections. Every 400 hours • Change the hydraulic fluid. • Replace the alternator/fan belt (refer to the engine owner’s manual for instructions). Every 500 hours •...
  • Page 27: Accessing Internal Components

    Accessing Internal Closing the Hood Components 1. Lift up on the tab securing the prop rod (Figure WARNING Opening or removing covers, hoods, and screens while the engine is running could allow you to contact moving parts, seriously injuring you. Before opening any of the covers, hoods, and screens, shut off the engine, remove the key from the key switch, and allow the engine to cool.
  • Page 28 Removing the Side Screens Removing the Front Cover 1. Open the hood and secure the hood prop. 1. Remove the 2 upper bolts (3/8 x 1 inch), 2 washers, and 2 lower bolts (5/16 x 5/8 inch) from the front cover. 2.
  • Page 29: Lubrication

    Lubrication Greasing the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3.
  • Page 30: Engine Maintenance

    Engine Maintenance • If the service indicator is clear, install the air-cleaner cover with the dust cap oriented downward and secure the latches (Figure 43). Servicing the Air Cleaner • If the service indicator is red, replace the air filter as described in Replacing the Filter (page 30).
  • Page 31: Servicing The Engine Oil

    Servicing the Engine Oil Service Interval: Before each use or daily—Check the engine-oil level. After the first 50 hours—Change the engine oil and filter. Every 100 hours—Change the engine oil. (Service more frequently if conditions are extremely dusty or sandy.) Every 200 hours—Change the oil filter.
  • Page 32 Changing the Oil Filter 4. Engage the parking brake, shut off the engine, and remove the key. 1. Raise the loader arms and secure with the cylinder 5. Drain the oil beneath the platform (Figure 47). locks; refer to Installing the Cylinder Locks (page 26).
  • Page 33: Fuel System Maintenance

    Replacing the Fuel Filter Fuel System Canister and In-Line Filter Maintenance Service Interval: Every 400 hours DANGER 1. Park the machine on a level surface, engage the parking In certain conditions, fuel is extremely flammable brake, and lower the loader arms. and highly explosive.
  • Page 34: Bleeding The Fuel System

    Bleeding the Fuel System Electrical System Maintenance You must bleed the fuel system before starting the engine if any of the following situations have occurred: • Initial startup of a new machine Servicing the Battery • The engine has ceased running due to a lack of fuel. Service Interval: Every 50 hours •...
  • Page 35 Using the Battery-Disconnect Switch WARNING Contact with hot surfaces may cause personal injury. Keep hands, feet, face, clothing and other body parts away the muffler and other hot surfaces. 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms.
  • Page 36 Removing the Battery 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3. Remove the battery as shown in Figure g204573 Figure 51 Charging the Battery WARNING Charging the battery produces gasses that can...
  • Page 37 6. Coat the battery posts and cable connectors with Grafo 1. Park the machine on a level surface, engage the parking 112X (skin-over) grease (Toro Part No. 505-47) or brake, and lower the loader arms. petroleum jelly to prevent corrosion.
  • Page 38: Servicing The Fuses

    Jump-Starting the Machine 9. Install the cover to the jump post. WARNING Servicing the Fuses Contact with hot surfaces may cause personal The electrical system is protected by fuses. It requires injury. no maintenance; however, if a fuse blows, check the Keep hands, feet, face, clothing and other body component/circuit for a malfunction or a short.
  • Page 39: Drive System Maintenance

    Adjusting the Track Tension Drive System Maintenance Verify that the tension block is aligned with the green guide on the decal or that the block is 1.3 cm (1/2 inch) away from the rear of the tension tube slot (Figure 58).
  • Page 40 Replacing Narrow-Width Tracks 12. Using a 1/2 inch drive ratchet, turn the tensioning screw counter-clockwise until the tensioning screw Replace the tracks when they are badly worn. bottoms out (Figure 61). Note: You have narrow-width tracks if the tracks are less than 15.5 cm (6 inches) wide.
  • Page 41 Replacing Wide-Width Tracks 14. Torque the nut to 300 ft-lb (407 N∙m). 15. Turn the tensioning screw counter-clockwise until the Replace the tracks when they are badly worn. tensioning screw bottoms out. Note: You have wide-width tracks if the tracks are more 16.
  • Page 42: Cooling System Maintenance

    Cleaning the Radiator Screen Cooling System Maintenance Before each use, check and clean the radiator screen, located in front of the operator platform. Remove any buildup of grass, dirt or other debris from the radiator screen with compressed air. Servicing the Cooling System Checking the Engine-Coolant Level...
  • Page 43: Brake Maintenance

    2. Start the engine. Every 500 hours—Replace the alternator/fan belt 3. Slowly attempt to drive the machine forward or (refer to the engine owner’s manual for instructions). rearward. 4. If the machine moves, contact your Authorized Toro Dealer for service.
  • Page 44: Controls System Maintenance

    Toro Premium All Season Hydraulic Fluid (refer to your Authorized Toro Dealer for more information) • If either of the above Toro fluids are not available, you may use another Universal Tractor Hydraulic Fluid (UTHF), but they must be only conventional, petrolium-based products.
  • Page 45: Checking The Hydraulic-Fluid Level

    Checking the Hydraulic-Fluid Level Service Interval: Every 25 hours Hydraulic-Tank Capacity: 37.9 L (10 US gallons) Refer to Hydraulic Fluid Specifications (page 44) hydraulic-fluid specifications. Important: Always use the correct hydraulic fluid. Unspecified fluids will damage the hydraulic system. 1. Remove any attachments. 2.
  • Page 46: Replacing The Hydraulic Filter

    Replacing the Hydraulic WARNING Filter Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected Service Interval: After the first 8 hours into the skin must be surgically removed within a few hours by a doctor familiar with Every 200 hours this form of injury;...
  • Page 47: Checking The Hydraulic Lines

    Checking the Hydraulic 7. Place a large drain pain capable of holding 57 L (15 US gallons) under the drain plug on the front of the Lines machine (Figure 68). Service Interval: Every 100 hours—Check the hydraulic lines for leaks, loose fittings, kinked lines, loose mounting supports, wear, weather, and chemical deterioration.
  • Page 48: Cleaning

    Cleaning Removing Debris Service Interval: Before each use or daily Important: Operating the engine with blocked screens and/or cooling shrouds removed will result in engine damage from overheating. 1. Park the machine on a level surface and lower the loader arms. g031235 2.
  • Page 49: Storage

    Storage 1. Park the machine on a level surface, engage the parking brake, and lower the loader arms. 2. Shut off the engine and remove the key. 3. Remove dirt and grime from the entire machine. Important: You can wash the machine with mild detergent and water.
  • Page 50: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The electrical connections are 1. Check the electrical connections for corroded or loose. good contact. 2. A fuse is blown or loose. 2. Correct or replace the fuse. 3.
  • Page 51 Problem Possible Cause Corrective Action The engine starts but does not keep 1. The fuel-tank vent is restricted. 1. Loosen the cap. If the engine runs with running. the cap loosened, replace the cap. 2. Dirt or water is in the fuel system. 2.
  • Page 52 Problem Possible Cause Corrective Action The engine overheats. 1. More coolant is needed. 1. Check and add coolant. 2. There is restricted air flow to the 2. Inspect and clean the radiator screen radiator. with every use. 3. The crankcase-oil level is incorrect. 3.
  • Page 53 Problem Possible Cause Corrective Action Exhaust produces excessive white smoke. 1. The key was turned to the S 1. Turn the key to the R position and TART position before the glow-plug light allow the glow-plug light to turn off turned off.
  • Page 54: Schematics

    Schematics g205307 Electrical Schematic (Rev. B)
  • Page 55 g206362 Hydraulic Schematic (Rev. B)
  • Page 56 Notes:...
  • Page 57 Notes:...
  • Page 58 Notes:...
  • Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 60 Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.

This manual is also suitable for:

2232722327g22327hd2232822328hd

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