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Form No. 3460-750 Rev A
TX 1000 Compact Tool Carrier
Model No. 22327—Serial No. 412764340 and Up
Model No. 22327G—Serial No. 412500000 and Up
Model No. 22327HD—Serial No. 405800000 and Up
Model No. 22328—Serial No. 412900000 and Up
Model No. 22328HD—Serial No. 405800000 and Up
www.discount-equipment.com
*3460-750*
Original Instructions (EN)
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Table of Contents
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Summary of Contents for Toro 22327
- Page 1 Form No. 3460-750 Rev A TX 1000 Compact Tool Carrier Model No. 22327—Serial No. 412764340 and Up Model No. 22327G—Serial No. 412500000 and Up Model No. 22327HD—Serial No. 405800000 and Up Model No. 22328—Serial No. 412900000 and Up Model No. 22328HD—Serial No. 405800000 and Up www.discount-equipment.com...
- Page 2 Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
- Page 3 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack,...
- Page 4 Authorized Service specific Declaration of Conformity (DOC) sheet. Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 It is a violation of California Public Resource Code...
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Page 5: Table Of Contents
This manual uses 2 words to highlight information. Cooling System Safety ........45 Important calls attention to special mechanical Servicing the Cooling System ......45 information and Note emphasizes general information Brake Maintenance ..........46 worthy of special attention. Testing the Parking Brake ......... 46 Controls System Maintenance ...... -
Page 6: Safety
Safety • Keep bystanders and children out of the operating area. • Stop the machine, shut off the engine, and remove General Safety the key before servicing, fueling, or unclogging the machine. DANGER Improperly using or maintaining this machine can result in injury. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal115-2047 115-2047 1. Warning—do not touch the hot surface. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. - Page 8 decal117-3276 117-3276 1. Engine coolant under 3. Warning—do not touch the pressure hot surface. 2. Explosion hazard—read 4. Warning—read the decal130-7637 the Operator's Manual. Operator's Manual. 130-7637 1. Blinking 6. Engine start light—engine-coolant temperature 2. Steady light—engine-oil 7. Parking brake disengaged pressure 3.
- Page 9 Decal 136-5750 is for wide-track machines only. decal136-5750 136-5750 1. Read the Operator's 2. Tension block guide Manual. decal131-8026 131-8026 1. Battery 3. On power—disconnect 2. Off 4. Read the Operator's Manual. decal132-9051 132-9051 1. Tie-down point decal137-9030 137-9030 1. Engine—stop 3.
- Page 10 decal138-0829 138-0829 1. Traction controls 5. Move forward 2. Toggle traction enable switch. 6. Turn left 3. Move forward 7. Move rearward 4. Toggle traction enable switch. 8. Turn right decal140-3619 140-3619 1. Read the Operator’s Manual. 2. Grease points...
- Page 11 decal145-0637 145-0637 1. Warning—read the Operator's Manual. 7. Cutting/severing hazard of hand or foot—wait for all moving parts to stop before servicing; keep away from moving parts; keep all guards and shields in place. 2. Warning—receive training before operating the machine. 8.
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Page 12: Product Overview
Product Overview Controls Become familiar with all the controls (Figure 4) before you start the engine and operate the traction unit. Control Panel g314194 g337136 Figure 4 7. Throttle lever 1. Reference bar 2. Message display 8. Key switch 3. Power socket 9. - Page 13 Traction-Enable Switch • To turn right, rotate the traction control clockwise (Figure The traction control is automatically disabled when starting the machine. Toggle the traction-enable switch after starting the machine to use the traction control. Traction Control g259649 Figure 8 •...
- Page 14 Loader-Valve Lock Loader Arm/Attachment-Tilt Lever • To tilt the attachment forward, slowly move the The loader-valve lock secures the loader lever to the right (Figure 10). arm/attachment-tilt lever so that you cannot push it forward. This helps to ensure that no one accidentally •...
- Page 15 Auxiliary-Hydraulics Lever Parking-Brake Lever • • To operate a hydraulic attachment in the forward To engage the parking brake, rotate the lever to direction, move the auxiliary-hydraulics lever left (Figure 14). forward (Figure 12). Note: The traction unit may roll slightly before the •...
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Page 16: Message Display
Message Display Battery-Charge Light If the battery charge becomes too low, the light on the Engine-Coolant-Temperature Light right illuminates steadily (Figure 18). If this happens, shut off the engine and charge or replace the battery. If the engine coolant becomes too hot, the light on Refer to Servicing the Battery (page 35). -
Page 17: Specifications
A selection of Toro approved attachments and ensure that the attachment is properly installed accessories is available for use with the machine and that it is a genuine Toro attachment. Read all to enhance and expand its capabilities. Contact your the attachment manuals. -
Page 18: Adding Fuel
Adding Fuel Fuel Safety • Use extreme care when handling fuel. It is flammable and its vapors are explosive. Recommended Fuel • Extinguish all cigarettes, cigars, pipes, and other Use only clean, fresh diesel fuel or biodiesel fuels with sources of ignition. low (<500 ppm) or ultra low (<15 ppm) sulfur content. -
Page 19: Performing Daily Maintenance
• Do not carry a load with the arms raised. Always carry loads close to the ground. • Use only Toro-approved attachments and accessories. Attachments can change the stability and the operating characteristics of the machine. • For machines with a platform: –... - Page 20 • • Slow down and use caution when making turns Slow down and use extra care on hillsides. Ground and crossing roads and sidewalks. Watch for conditions can affect the stability of the machine. traffic. • Avoid starting or stopping on a slope. If the •...
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Page 21: Starting The Engine
Starting the Engine – Always assume the machine is charged if you strike an electrical or communication line. Do Ensure that the battery-disconnect switch is in not attempt to leave the machine. the O position. • Leaking gas is both flammable and explosive and Ensure that the auxiliary-hydraulics lever and may cause serious injury or death. -
Page 22: Shutting Off The Engine
Check the receiver plate and clean it if necessary. Installing an Attachment Important: Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the machine. The warranty of the machine may be voided if you use the machine with unapproved attachments. - Page 23 Connecting the Hydraulic Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury; otherwise, gangrene may result.
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Page 24: After Operation
Removing an Attachment Remove the side screens; refer to Removing the Side Screens (page 28). Park the machine on a level surface. Using a wrench, turn the tow valves on the Lower the attachment to the ground. hydraulic pumps twice counterclockwise (Figure Shut off the engine and remove the key. - Page 25 Loading the Machine Selecting a Trailer WARNING WARNING Loading or unloading a machine onto a trailer Loading or unloading a machine onto a trailer or truck increases the possibility of tip-over or truck increases the possibility of tip-over and could cause serious injury or death. and could cause serious injury or death (Figure 27).
- Page 26 g031331 Figure 29 1. Tie-down loops Unloading the Machine Lower the ramp(s). Unload the machine from the trailer with the heavy end up the ramp, carrying loads low (Figure 30). • If the machine has a full load-bearing attachment (e.g., bucket) or a non-load-bearing attachment (e.g., trencher), back it down the ramp.
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Page 27: Maintenance
• Carefully release pressure from components • with stored energy; refer to Relieving Hydraulic Use only genuine Toro replacement parts. Pressure (page 47). • If any maintenance or repair requires the loader • Disconnect the battery before making any repairs;... -
Page 28: Pre-Maintenance Procedures
Maintenance Service Maintenance Procedure Interval • Check the battery condition. Every 50 hours • Check and adjust the track tension. • Change the engine oil. (Service more frequently if conditions are extremely dusty or sandy.) • Check the cooling system hoses. •... -
Page 29: Accessing Internal Components
Removing and Storing the Turn the hood latch clockwise (Figure 32). Cylinder Locks Lift up on the handles and swing the hood up (Figure 32). Important: Remove the cylinder locks from the Secure the prop rod. rods and fully secure them in the storage position before operating the machine. - Page 30 Removing the Side Screens Removing the Front Cover Open the hood and secure the hood prop. Remove the 2 upper bolts (3/8 x 1 inch), 2 washers, and 2 lower bolts (5/16 x 5/8 inch) from Slide the side screens (Figure 35) up and out of the front cover.
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Page 31: Lubrication
Lubrication Greasing the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine and remove the key. Clean the grease fittings with a rag. -
Page 32: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the engine governor setting or overspeed the engine. • Keep your hands, feet, face, other body parts, and clothing away from the muffler and other hot surfaces. -
Page 33: Servicing The Engine Oil
Important: Do not press on the soft inside area of the filter. Install the air-cleaner cover with the dust cap oriented downward and secure the latches (Figure 41). Close the hood. Servicing the Engine Oil Service Interval: Before each use or daily—Check g029940 the engine-oil level. - Page 34 Changing the Oil Filter Engage the parking brake, shut off the engine, and remove the key. Raise the loader arms and secure with the Drain the oil beneath the platform (Figure 45). cylinder locks; refer to Using the Cylinder Locks (page 26).
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Page 35: Fuel System Maintenance
Replacing the Fuel Filter Fuel System Canister and In-Line Filter Maintenance Service Interval: Every 400 hours DANGER Park the machine on a level surface, engage the In certain conditions, fuel is extremely parking brake, and lower the loader arms. flammable and highly explosive. A fire or Shut off the engine and remove the key. -
Page 36: Checking The Fuel Lines And Connections
Checking the Fuel Lines and Connections Service Interval: Every 400 hours/Yearly (whichever comes first) Inspect the fuel lines and connections for deterioration, damage, or loose connections. Tighten any loose connections and contact your Authorized Service Dealer for assistance in fixing damaged fuel lines. Bleeding the Fuel System You must bleed the fuel system before starting the engine if any of the following situations have occurred:... -
Page 37: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before making any repairs; refer to Using the Battery-Disconnect Switch (page 35). • Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. - Page 38 Removing the Battery WARNING Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the machine.
- Page 39 Removing the Battery (page 36). Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. Charge the battery for 4 to 8 hours at a rate of 505-47) or petroleum jelly to prevent corrosion. 3 to 4 A (Figure 50).
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Page 40: Jump-Starting The Machine
Installing the Battery Install the battery as shown in Figure g204572 Figure 51 Servicing a Replacement Battery Open the hood, secure the prop rod, and remove the left side screen. The original battery is maintenance-free and does not Remove the cover from the jump post (Figure require service. -
Page 41: Servicing The Fuses
Servicing the Fuses Connect an end of the positive (+) jumper cable to the jump post (Figure 52). The electrical system is protected by fuses. It requires Connect the other end of the positive (+) jumper no maintenance; however, if a fuse blows, check the cable to the positive terminal of the battery in component/circuit for a malfunction or a short. -
Page 42: Drive System Maintenance
Adjusting the Track Tension Drive System Maintenance Machines with Narrow Tracks Lift/support 1 side of the machine and using the weight Servicing the Tracks of the track, verify that the gap between the bottom of the lip of the road wheel and the track is 13 mm Service Interval: After the first 8 hours—Check and (1/2 inch) as shown in Figure... - Page 43 Using a 1/2 inch drive ratchet, turn the tensioning screw until the track deflection is 13 mm (1/2 inch) as shown in Figure Note: Turning the screw counter-clockwise tightens the track; turning the screw clockwise loosens the track. Align the closest notch in the tension screw to the locking-bolt hole and secure the screw with the locking bolt and nut (Figure...
- Page 44 Replacing the Tracks Machines with Narrow-Width Tracks Replace the tracks when they are badly worn. Remove any attachments. Park the machine on a level surface, ensuring that only 1 sprocket half is engaged with the track (Figure 60). g258146 Figure 61 1.
- Page 45 Lower the machine to the ground. Repeat the procedure to replace the other track. Drive the machine, then park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. Verify that the track deflection is 12.7 mm (1/2 inch) as shown in Figure Machines with Wide-Width Tracks...
- Page 46 g203963 Figure 67 1. Tension nut 2. Tension screw g217640 Figure 66 Align the closest notch in the tension screw to 1. Nut 3. Outer front wheel the locking bolt hole and secure the screw with 2. Washer 4. Track the locking bolt and nut.
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Page 47: Cooling System Maintenance
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. -
Page 48: Brake Maintenance
Brake Maintenance Controls System Maintenance Testing the Parking Brake Adjusting the Controls Service Interval: Before each use or daily Engage the parking-brake; refer to The factory adjusts the controls before shipping the Parking-Brake Lever (page 13). machine. However, after many hours of use, you Start the engine. -
Page 49: Hydraulic System Maintenance
Authorized Service Dealer for more information) into skin. Injected fluid must be surgically removed within a few hours by a doctor. If the above Toro fluid is not available, you may use another Universal Tractor Hydraulic Fluid (UTHF), •... -
Page 50: Checking The Hydraulic-Fluid Level
Checking the Hydraulic-Fluid Level Service Interval: Every 25 hours Important: Always use the correct hydraulic fluid. Unspecified fluids will damage the hydraulic system. Refer to Hydraulic Fluid Specifications (page 47). Remove any attachments. Park the machine on a level surface. Raise the loader arms and install the cylinder locks. -
Page 51: Changing The Hydraulic Fluid
Remove the hydraulic-tank cap and dipstick (Figure 73). g029729 Figure 73 1. Filler neck 2. Dipstick Place a large drain pain capable of holding 57 L (15 US gallons) under the drain plug on the front of the machine (Figure 74). -
Page 52: Cleaning
Cleaning Cleaning the Chassis Service Interval: Every 100 hours—Check for dirt Removing Debris buildup in the chassis. Over time, the chassis under the engine collects dirt Service Interval: Before each use or daily and debris that must be removed. Using a flashlight, open the hood and inspect the area under the engine Important: Operating the engine with blocked... -
Page 53: Storage
Storage Storage Safety • Shut off the engine, remove the key, wait for all moving parts to stop, and allow the machine to cool before storing it. • Do not store the machine or fuel near flames. Storage Park the machine on a level surface, engage the parking brake, and lower the loader arms. -
Page 54: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The electrical connections are 1. Check the electrical connections for corroded or loose. good contact. 2. A fuse is blown or loose. 2. Correct or replace the fuse. 3. - Page 55 Problem Possible Cause Corrective Action The engine starts but does not keep 1. The fuel-tank vent is restricted. 1. Loosen the cap. If the engine runs with running. the cap loosened, replace the cap. 2. Dirt or water is in the fuel system. 2.
- Page 56 Problem Possible Cause Corrective Action The engine overheats. 1. More coolant is needed. 1. Check and add coolant. 2. There is restricted air flow to the 2. Inspect and clean the radiator screen radiator. with every use. 3. The crankcase-oil level is incorrect. 3.
- Page 57 Problem Possible Cause Corrective Action Exhaust produces excessive white smoke. 1. The key was turned to the S 1. Turn the key to the R position and TART position before the glow-plug light allow the glow-plug light to turn off turned off.
- Page 58 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 59 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 60 Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
- Page 61 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack,...