Toro TX 1000 Operator's Manual
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Toro TX 1000 Operator's Manual

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Original Instructions (EN)
TX 1000 Compact Tool Carrier
Model No. 22327—Serial No. 402000000 and Up
Model No. 22327G—Serial No. 402800000 and Up
Model No. 22327HD—Serial No. 402000000 and Up
Model No. 22328—Serial No. 403330000 and Up
Model No. 22328HD—Serial No. 403100000 and Up
Form No. 3423-965 Rev A
*3423-965* A

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Summary of Contents for Toro TX 1000

  • Page 1 Form No. 3423-965 Rev A TX 1000 Compact Tool Carrier Model No. 22327—Serial No. 402000000 and Up Model No. 22327G—Serial No. 402800000 and Up Model No. 22327HD—Serial No. 402000000 and Up Model No. 22328—Serial No. 403330000 and Up Model No. 22328HD—Serial No. 403100000 and Up *3423-965* A Register at www.Toro.com.
  • Page 2 Authorized Service It is a violation of California Public Resource Code Dealer or Toro Customer Service and have the model Section 4442 or 4443 to use or operate the engine on and serial numbers of your product ready.

  • Page 3: Table Of Contents

    information and Note emphasizes general information Brake Maintenance ..........44 worthy of special attention. Testing the Parking Brake ......... 44 Controls System Maintenance ......45 Adjusting the Controls........45 Hydraulic System Maintenance ......45 Contents Hydraulic System Safety........45 Hydraulic Fluid Specifications......45 Safety ...............

  • Page 4: Safety

    Safety • Keep bystanders and pets a safe distance away from the machine. • Stop the machine, shut off the engine, and remove DANGER the key before servicing, fueling, or unclogging the machine. There may be buried utility lines in the work area.

  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols decal93-9084 Some or all of these symbols are on your battery. 93-9084 1.
  • Page 6 decal117-3276 117-3276 1. Engine coolant under 3. Warning—do not touch the pressure hot surface. 2. Explosion hazard—read 4. Warning—read the decal130-7637 the Operator's Manual. Operator's Manual. 130-7637 1. Blinking 6. Engine start light—engine-coolant temperature 2. Steady light—engine-oil 7. Parking brake disengaged pressure 3.
  • Page 7 decal137-9030 137-9030 decal131-8026 131-8026 1. Engine—stop 3. Engine—start 2. Engine—run 1. Battery 3. Off power—disconnect 2. On 4. Read the Operator's Manual. decal133-8056 133-8056 decal136-5750 136-5750 1. Read the Operator's 2. Tension block guide Manual.
  • Page 8 decal131-0597 131-0597 decal131-0708 131-0708 1. Move forward 3. Move rearward 2. Turn right 4. Turn left...
  • Page 9 decal131-0710 131-0710 1. Warning—read the Operator's Manual. 7. Cutting/severing hazard of hand or foot—wait for all moving parts to stop before servicing; keep away from moving parts; keep all guards and shields in place. 2. Warning—receive training before operating the machine. 8.

  • Page 10: Product Overview

    Controls Product Overview Become familiar with all the controls (Figure 4) before you start the engine and operate the traction unit. Control Panel g259644 Figure 4 1. Message display 6. Throttle lever 2. Power socket 7. Key switch 3. Reference bar 8.
  • Page 11 Traction Control • To turn right, rotate the traction control clockwise (Figure g259646 Figure 5 g259649 Figure 8 1. Reference bar 2. Traction control • To turn left, rotate the traction control • To move forward, move the traction control forward counterclockwise (Figure (Figure...
  • Page 12 Loader Arm/Attachment-Tilt Lever Loader-Valve Lock • To tilt the attachment forward, slowly move the The loader-valve lock secures the loader lever to the right (Figure 10). arm/attachment-tilt lever so that you cannot push it forward. This helps to ensure that no one accidentally •...
  • Page 13 Auxiliary-Hydraulics Lever Parking-Brake Lever • • To operate a hydraulic attachment in the forward To engage the parking brake, rotate the lever to direction, move the auxiliary-hydraulics lever left (Figure 14). forward (Figure 12). Note: The traction unit may roll slightly before the •...

  • Page 14: Message Display

    Message Display Battery-Charge Light If the battery charge becomes too low, the light on the Engine-Coolant-Temperature Light right illuminates steadily (Figure 18). If this happens, shut off the engine and charge or replace the battery. If the engine coolant becomes too hot, the light on Refer to Servicing the Battery (page 34).

  • Page 15: Specifications

    155 cm (61 inches) ensure that the attachment is properly installed Reach—fully raised (with standard 62 cm (25 inches) and that it is a genuine Toro attachment. Read all bucket) the attachment manuals. Height to hinge pin (with standard 206 cm (81 inches) bucket in highest position) •...

  • Page 16: Adding Fuel

    Filling the Fuel Tanks • Do not add or drain fuel in an enclosed space. • Do not store the machine or fuel container where Fuel tank capacity: 41 L (11 US gallons) there is an open flame, spark, or pilot light, such Fill the fuel tanks as shown in Figure as on a water heater or other appliance.

  • Page 17: During Operation

    • Before leaving the operating position, do the following: • Use only Toro-approved attachments and accessories. Attachments can change the stability – Park the machine on a level surface. and the operating characteristics of the machine. – Lower the loader arms and disengage the •...

  • Page 18: Starting The Engine

    Starting the Engine use common sense and good judgment when performing this survey. Ensure that the battery-disconnect switch is in • Slow down and use extra care on hillsides. Ground the O position. conditions can affect the stability of the machine. Ensure that the auxiliary-hydraulics lever and •...

  • Page 19: Shutting Off The Engine

    Check the receiver plate and clean it if necessary. Installing an Attachment Important: Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the machine. The warranty of the machine may be voided if you use the machine with unapproved attachments.
  • Page 20 Connecting the Hydraulic Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury; otherwise, gangrene may result.

  • Page 21: After Operation

    Removing an Attachment Using a wrench, turn the tow valves on the hydraulic pumps twice counterclockwise (Figure Park the machine on a level surface. 26). Lower the attachment to the ground. Shut off the engine and remove the key. Disengage the quick-attach pins by turning them to the outside.
  • Page 22 Selecting a Trailer Loading the Machine WARNING WARNING Loading a machine onto a trailer or truck Loading a machine onto a trailer or truck increases the possibility of tip-over and could increases the possibility of tip-over and could cause serious injury or death. cause serious injury or death (Figure 27).

  • Page 23: Lifting The Machine

    g031331 Figure 29 1. Tie-down loops Unloading the Machine Lower the ramp (Figure 28). Unload the machine from the trailer with the heavy end up the ramp, carrying loads low (Figure 30). • If the machine has a full load-carrying attachment (e.g., bucket or adjustable forks) or a non-load-carrying attachment (e.g., stump grinder), back it down the ramp.

  • Page 24: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine owner’s manual for additional maintenance procedures. CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders.

  • Page 25: Pre-Maintenance Procedures

    Figure 31 • Use only genuine Toro replacement parts. 1. Cylinder lock 2. Lift-cylinder rod • If any maintenance or repair requires the loader arms to be in the raised position, secure the arms...

  • Page 26: Accessing Internal Components

    Removing and Storing the Turn the hood latch clockwise (Figure 32). Cylinder Locks Lift up on the handles and swing the hood up (Figure 32). Important: Remove the cylinder locks from the Secure the prop rod. rods and fully secure them in the storage position before operating the machine.
  • Page 27 Removing the Side Screens Removing the Front Cover Open the hood and secure the hood prop. Remove the 2 upper bolts (3/8 x 1 inch), 2 washers, and 2 lower bolts (5/16 x 5/8 inch) from Slide the side screens (Figure 35) up and out of the front cover.

  • Page 28: Lubrication

    Lubrication Greasing the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine and remove the key. Clean the grease fittings with a rag.

  • Page 29: Engine Maintenance

    Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the engine governor setting or overspeed the engine. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces.

  • Page 30: Servicing The Engine Oil

    Important: Do not press on the soft inside area of the filter. Install the air-cleaner cover with the dust cap oriented downward and secure the latches (Figure 41). Close the hood. Servicing the Engine Oil Service Interval: Before each use or daily—Check g029940 the engine-oil level.
  • Page 31 Changing the Oil Filter Engage the parking brake, shut off the engine, and remove the key. Raise the loader arms and secure with the Drain the oil beneath the platform (Figure 45). cylinder locks; refer to Installing the Cylinder Locks (page 25).

  • Page 32: Fuel System Maintenance

    Replacing the Fuel Filter Fuel System Canister and In-Line Filter Maintenance Service Interval: Every 400 hours DANGER Park the machine on a level surface, engage the In certain conditions, fuel is extremely parking brake, and lower the loader arms. flammable and highly explosive. A fire or Shut off the engine and remove the key.

  • Page 33: Checking The Fuel Lines And Connections

    Checking the Fuel Lines and Connections Service Interval: Every 400 hours/Yearly (whichever comes first) Inspect the fuel lines and connections for deterioration, damage, or loose connections. Tighten any loose connections and contact your Authorized Service Dealer for assistance in fixing damaged fuel lines. Bleeding the Fuel System You must bleed the fuel system before starting the engine if any of the following situations have occurred:...

  • Page 34: Electrical System Maintenance

    Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames.
  • Page 35 Removing the Battery Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine and remove the key. Remove the battery as shown in Figure g204573 Figure 49 Charging the Battery WARNING Charging the battery produces gasses that can explode.
  • Page 36 Coat the battery posts and cable connectors with Park the machine on a level surface, engage Grafo 112X (skin-over) grease (Toro Part No. the parking brake (if equipped), and lower the 505-47) or petroleum jelly to prevent corrosion.
  • Page 37 Jump-Starting the Machine Start the engine in the other machine. Let it run a few minutes, then start your engine. WARNING Remove the cables in the reverse order of connection. Contact with hot surfaces may cause personal injury. Install the cover to the jump post. Keep your hands, feet, face, clothing and other body parts away the muffler and other hot surfaces.

  • Page 38: Servicing The Fuses

    Servicing the Fuses Drive System Maintenance The electrical system is protected by fuses. It requires no maintenance; however, if a fuse blows, check the component/circuit for a malfunction or a short. Figure Servicing the Tracks illustrates the fuse block and identifies the fuse positions.
  • Page 39 Adjusting the Track Tension Using a 1/2 inch drive ratchet, turn the tensioning screw until the track deflection is 12.7 mm (1/2 inch) as shown in Figure Machines with Narrow Tracks Note: Turning the screw counter-clockwise Lift/support 1 side of the machine and using the weight tightens the track;...
  • Page 40 Replacing the Tracks Machines with Narrow-Width Tracks Replace the tracks when they are badly worn. Remove any attachments. Park the machine on a level surface, ensuring that only 1 sprocket half is engaged with the track (Figure 60). g029758 Figure 59 1.
  • Page 41 g259736 Figure 63 g258146 Engage the parking brake, shut off the engine, Figure 61 and remove the key. 1. Sprocket 4. Ratchet (1/2 inch) Remove the track from the track frame. 2. Track 5. Road wheel (5) Wrap the new track around the front wheel 3.
  • Page 42 Drive the machine, then park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. Verify that the track deflection is 12.7 mm (1/2 inch) as shown in Figure Machines with Wide-Width Tracks Replace the tracks when they are badly worn.

  • Page 43: Cooling System Maintenance

    Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. g203963 Figure 67 –...

  • Page 44: Brake Maintenance

    Brake Maintenance Testing the Parking Brake Service Interval: Before each use or daily Engage the parking-brake; refer to Parking-Brake Lever (page 13). Start the engine. Slowly attempt to drive the machine forward or rearward. If the machine moves, contact your Authorized Service Dealer for service.

  • Page 45: Controls System Maintenance

    Toro Premium All Season Hydraulic Fluid (refer to your Authorized Service Dealer for more information) • If either of the above Toro fluids are not available, you may use another Universal Tractor Hydraulic Fluid (UTHF), but they must be only conventional, petroleum-based products. The...

  • Page 46: Checking The Hydraulic-Fluid Level

    lowered or at the lower notch while the arms Industry Standards are raised. API GL-4, AGCO Powerfluid 821 XL, Ford New Holland FNHA-2-C-201.00, Kubota UDT, John Deere J20C, Vickers 35VQ25 and Volvo WB-101/BM Note: Many hydraulic fluids are almost colorless, making it difficult to spot leaks.

  • Page 47: Changing The Hydraulic Fluid

    Remove the hydraulic-tank cap and dipstick (Figure 72). g029729 Figure 72 1. Filler neck 2. Dipstick Place a large drain pain capable of holding 57 L (15 US gallons) under the drain plug on the front of the machine (Figure 73).

  • Page 48: Cleaning

    Cleaning the Chassis Cleaning Service Interval: Every 100 hours—Check for dirt buildup in the chassis. Removing Debris Over time, the chassis under the engine collects dirt Service Interval: Before each use or daily and debris that must be removed. Using a flashlight, open the hood and inspect the area under the engine Important: Operating the engine with blocked...

  • Page 49: Storage

    Storage Storage Safety • Shut off the engine, remove the key, wait for all moving parts to stop, and allow the machine to cool before storing it. • Do not store the machine or fuel near flames. Storage Park the machine on a level surface, engage the parking brake, and lower the loader arms.

  • Page 50: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The electrical connections are 1. Check the electrical connections for corroded or loose. good contact. 2. A fuse is blown or loose. 2. Correct or replace the fuse. 3.
  • Page 51 Problem Possible Cause Corrective Action The engine starts but does not keep 1. The fuel-tank vent is restricted. 1. Loosen the cap. If the engine runs with running. the cap loosened, replace the cap. 2. Dirt or water is in the fuel system. 2.
  • Page 52 Problem Possible Cause Corrective Action The engine overheats. 1. More coolant is needed. 1. Check and add coolant. 2. There is restricted air flow to the 2. Inspect and clean the radiator screen radiator. with every use. 3. The crankcase-oil level is incorrect. 3.
  • Page 53 Problem Possible Cause Corrective Action Exhaust produces excessive white smoke. 1. The key was turned to the S 1. Turn the key to the R position and TART position before the glow-plug light allow the glow-plug light to turn off turned off.

  • Page 54: Schematics

    Schematics g240932 Electrical Schematic (Rev. B)
  • Page 55 g260360 Hydraulic Schematic (Rev. D)
  • Page 56 Notes:...
  • Page 57 Notes:...
  • Page 58 Notes:...
  • Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 60 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.

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