Dormakaba ORACODE 480 Series Installation Manual

ORACODE 480 - 480i SERIES
INSTALLATION GUIDE FOR DOOR THICKNESS 1 3/8" TO 2"
1. Please read and follow all directions carefully.
2. Carefully inspect glass, door frame, door etc., to ensure that the recommended procedures will not cause damage.
dormakaba standard warranty does not cover damages caused by installation.
3. Wear safety glasses when making the holes.
4. All the following operations and testing of the lock to be done with door open.
Tools Required
1A
INSTALL STRIKE ON WOOD FRAME
• Safety Glasses
• 1/2" (13mm) Chisel
For maximum
• 1/8" (3mm) Drill Bit security,
install
• 5/32" (4mm) Drill Bit
reinforcing
• 1" Drill Bit or Hole Saw
plate.
• 2 1/8" (54mm) Hole Saw
• Drill
• Awl or Center Punch
• Screwdriver, 1/8" slotted
• Phillips Screwdriver (#2)
• Adjustable Square
• Tape Measure
Install long screws in
door stop side.
DOOR PREPARATION A = Backset = 2 3/4" (70mm) or 2 3/8" (60mm)
1C
A
1" (25mm)
2 1/8" (54mm) Hole saw
2 3
ADJUST BACKSET OF DEADBOLT INSTALL DEAD BOLT IN DOOR
2
1
3
Do not remove tape
The dead bolt is pre-set at 2 3/4" (70mm)
Slot at the bottom
backset. Proceed as illustrated to change to
2 3/8" (60mm) backset, if required.
PK3700 2018-06-29
!
WARNING
1B
INSTALL STRIKE ON STEEL FRAME
1. Determine which template fits your 480 lock installation, either 2 3/8"
(60mm) or 2 3/4" (70mm) backset.
2. Place appropriate template (supplied) onto door and mark holes.
3. Drill holes as per dimensions on the template, the 1" (25mm) hole to be
on the center line of door thickness.
4. Mortise door edge for dead bolt face plate.
5. Drill 2 1/8" from both sides of the door to prevent unsightly damage.
Do not remove tape
PARTS LIST
1. Outside Housing Assembly (1)
2. Bar Code Label (1)
3. Outside Housing Gasket (1)
4. Dead Bolt (1)
5. Inside Trim Assembly (1)
6. Machine Screw, Pan Head, SS, PH #3, 12-24 (1)
7. Machine Screw, Pan Head, ZP, PH #2, 8-32 (2)
8. Machine Screw, Pan Head, ZP, PH #2, 6-32 (2)
9. Split Lock Washer, No. 8, SS 18-8 (2)
10. Split Lock Washer, No. 12, SS (1)
11. Machine Screw, Flat Head, Brass, PH #2, 8-32 x 7/32" (2)
12. Dust Box (1)
13. Striker Plate (1)
Door stop
14. Wood Screw, PH #2, #8 x 1" (4)
15. Wood Screw, PH #2, #8 x 3" (2)
16. Reinforcing Plate (1)
17. Tail Piece Door 1 3/8" to 2" (1)
18. Cap (1)
19. Override Key (May be shipped separately) (1)
20. Battery Cell, AA Alkaline (3)
21. Key Cylinder (May be shipped separately) (1)
22. Inside Cover (1)
23. Machine Screw, Flat Head, SS 304, PH #2, 6-32 x .750 (1)
LOCK DIAGRAM
When installing the lock, please carefully slide post
through dead bolt holes.
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