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idp Smart-70 User Manual

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2015.05
SMART-70
User Manual

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Summary of Contents for idp Smart-70

  • Page 1 2015.05 SMART-70 User Manual...
  • Page 2 Return Materials Authorization In order to make a warranty claim you must contact an IDP Reseller. You will be responsible for packaging the printer for shipment and the costs of shipping and insurance of the printer from the point of use of the printer to the IDP Reseller.

  • Page 3: Table Of Contents

    5.4 Cleaning ........................................84 5.5 TPH replacement ....................................89 5.6 Laminator Head replacement ................................. 91 6. SMART-70 Specifications ............................... 93 6.1 SMART-70 Input Hopper .................................. 93 6.2 SMART-70 Encoding Station ................................93 6.3 SMART-70 Printer ....................................94 6.4 SMART-70 Flipper ....................................95 6.5 SMART-70 Laminator ..................................
  • Page 4 Figure 13 Front side of Output Hopper ..............................23 Figure 14 Rear side of Output Hopper ..............................24 Figure 15 Stacker ......................................24 Figure 16 SMART-70 Placement of modules ............................25 Figure 17 Module fastening ..................................26 Figure 18 Module connection ..................................26 Figure 19 Power connection ..................................
  • Page 5 Figure 35 Card cartridge open ................................... 35 Figure 36 Removal of the tape for fixing the weight ........................35 Figure 37 Card cartridge’s weight fixing ............................... 36 Figure 38 Card loading ....................................36 Figure 39 Putting down the card cartridge’s weight ........................37 Figure 40 Loading card cartridge into Input Hopper ........................
  • Page 6 Figure 95 CardPrinter70Test ..................................67 Figure 96 Monitor ......................................68 Figure 97 CardPrinter70Firmware ................................71 Figure 98 Modules of SMART-70 system (Printer, Flipper) ......................72 Figure 99 Ready for firmware upgrade ..............................72 Figure 100 Manual firmware upgrade ..............................73 Figure 101 Printing quality trouble 1 ..............................
  • Page 7 Figure 109 Card jam in Input Hopper 3 ..............................76 Figure 110 Card jam in Input Hopper 4 ..............................76 Figure 111 Card jam in Input Hopper 5 ..............................76 Figure 112 Card jam in Printer 1 ................................77 Figure 113 Card jam in Printer 2 ................................78 Figure 114 Card jam in Printer 3 ................................
  • Page 8 Figure 146 TPH replacement 1 .................................. 89 Figure 147 TPH replacement 2 .................................. 89 Figure 148 TPH replacement 3 .................................. 89 Figure 149 TPH replacement 4 .................................. 90 Figure 150 TPH replacement 5 .................................. 90 Figure 151 TPH replacement 6 .................................. 90 Figure 152 Laminator Head replacement 1 ............................

  • Page 9: Introduction

    1. Introduction 1.1 Overview SMART-70 is a high-performance large capacity ID card printer designed by the unique modular concept that can support various printer configurations to meet different user requirements. 500 cards can continuously be printed, laminated and encoded on various card. SMART-70 consists of 6 different modules (①...
  • Page 10 Clear printing  SMART-70 can print clear images on card by using IDP’s FINE Technology that can exquisitely control the heat of print head depending on the picture. High Speed  SMART-70 can print 200 cards/hour for color (YMCKO) and 1,000 cards/hour for monochrome.

  • Page 11: Modules

    Printer, Laminator will control other modules. This chapter shows the features of each module. 1.2.1 Input Hopper SMART-70 Input Hopper can be loaded up to 500 cards and supply a card at a time. SMART-70 Input Hopper has the following features.

  • Page 12: Figure 2 Front Side Of Input Hopper

    The cleaning device is easily managed by changing the disposable cleaning roller included in new print ribbon package whenever print ribbon is changed. Since cards in cartridge pushed by special structure of IDP’s patented technology, cards  are stably supplied even if the cards are stuck by the static.

  • Page 13: Encoding Station

    Figure 3 Rear side of Input Hopper 1.2.2 Encoding station (Being developed) SMART-70 Encoding Station is designed to read barcode printed on card and support various types of encoding. By using Encoding Station, multiple cards can be simultaneously printed and encoded to enhance issuance speed.

  • Page 14: Figure 4 Front Side Of Encoding Station

     ISO 7816 1/2/3/4 microprocessor Cards Contactless smart card encoder   ISO 14443 A/B Card Mifare, DESFire Card  ISO 18092(NFC) Card  Felica Card  ① Control panel LCD The status of Encoding Station is displayed. ② Control panel buttons Buttons are used to check configuration or status.

  • Page 15: Printer

    1.2.3 Printer SMART-70 Printer is the high-end printer which the IDP’s printing technologies are concentrated. SMART-70 Printer can continuously print 500 cards of color or 3000 cards of mono, and the magnetic stripe and contactless encoding option can be installed.

  • Page 16: Figure 6 Front Side Of Printer

    For massive card issuance, metal frame, stainless steel shaft, ball bearing and high  quality materials are used to increase the stability and reliability of Printer.  In order to prevent scratch on cards, Printer is designed that cards don’t get in contact with any other components except rollers when cards are being fed in Printer.

  • Page 17: Figure 7 Rear Side Of Printer

    ① Kensington lock Kensington lock is usable. ② Communication port To communicate between SMART-70 modules, please connect to an adjacent module. ③ Serial communication port This port is to communicate with external device except SMART-70 modules. ④ Ethernet port This port is for network communication.
  • Page 18 The menus of the control panel of Printer are as below table. Menu Submenu Description >>Combination To set module combination. Refer to the chapter 2.1.10 for modules combination setting. >>Operation Mode To set Printer as a Master device. Default is Master. >>Insert Dir To set the direction of Card In.
  • Page 19 >>RMP+ To adjust the force for pulling print ribbon during printing when the residual quantity of print ribbon is in its maximum quantity. >>RMP- To adjust the force for pulling print ribbon during printing when the residual quantity of print ribbon is in its minimum quantity.

  • Page 20: Flipper

    1.2.4 Flipper SMART-70 Flipper can flip over a card for dual sided printing and laminating. The error card bin in Flipper can collect 30 error cards (encoding failed cards) and the collected cards can be taken out by opening the front cover of Flipper.

  • Page 21: Laminator

    1.2.5 Laminator SMART-70 Laminator is the high performance laminator which cards are can be laminated with high quality without warming-up by using the patented technology of the IDP’s “Instant direct heating mechanism”. One roll of the holographic or clear laminating film can laminate 500 cards.

  • Page 22: Figure 11 Front Side Of Laminator

    Figure 11 Front side of Laminator ① Kensington lock Kensington lock is usable ② Communication port To communicate between SMART-70 modules, please connect to an adjacent module. ③ Serial communication port This port is to communicate with external device except SMART-70 modules.

  • Page 23: Output Hopper

    1.2.6 Output Hopper SMART-70 Output Hopper can stack with 500 cards after printing, laminating and encoding. SMART-70 Output Hopper has the following features. Cards can be conveniently collected by large capacity cartridge which 500 CR80 cards  (card thickness 0.8mm) can be loaded.

  • Page 24: Stacker

    Output Hopper. ④ Power switch Turn On/Off. ⑤ Communication port To communicate between SMART-70 modules, please connect to an adjacent module. Figure 14 Rear side of Output Hopper 1.2.7 Stacker If Output Hopper is not needed, 100 cards can be ejected and loaded by using the Stacker provided with Input Hopper.

  • Page 25: Installation And Operation

    2.1 Hardware installation 2.1.1 Placement of Modules SMART-70 modules need to be placed on a flat table. Order of placing modules from left to right is Input Hopper, Encoding Station, Printer, Laminator and Output Hopper. When some module is not required, please remove unnecessary modules from above placing order. For example, if Encoding Station and Laminator are not needed, Input Hopper, Printer, Flipper and Output Hopper can be placed.

  • Page 26: Figure 17 Module Fastening

    2.1.2 Module fastening Binding cramp can fasten between SMART-70 modules. Please place the cramp on floor and put a module on the cramp as shown as figure. Figure 17 Module fastening 2.1.3 Module connection Please connect the red communication cables provided with the modules to each module.

  • Page 27: Figure 19 Power Connection

    2.1.4 Power connection Please connect the 24V DC power adaptors provided with each module to all modules. Printer must be connected to the 24 DC power adaptor provided with Printer. Figure 19 Power connection 2.1.5 Print ribbon and laminating film installation A.

  • Page 28: Figure 21 Pulling Out Ribbon/Film Cartridge

    B. Please pull out ribbon / film cartridge. Figure 21 Pulling out ribbon / film cartridge C. Please mount print ribbon / laminating film by pushing cores into cartridge from the side of cartridge as figure. To properly mount print ribbon or laminating film, please refer to the install guideline on the print ribbon or laminating film box.

  • Page 29: Figure 23 Print Ribbon Mounting

    When print ribbon is being mounted, please refer to the mounting instruction on the inside of ribbon cartridge as shown as figure. Figure 23 Print ribbon mounting When laminating film is being mounted, please refer to the mounting instruction on the inside of film cartridge as figure.

  • Page 30: Figure 25 Print Ribbon/Laminating Film Alignment

    D. Please turn the dial on the right side of cartridge to tension print ribbon or laminating film as figure. Figure 25 Print ribbon / laminating film alignment E. Please push ribbon or film cartridge into Printer or Laminator. Figure 26 Ribbon / film cartridge insertion...

  • Page 31: Figure 27 Ribbon/Film Cartridge Locking

    F. Please turn ribbon / film cartridge lock lever to the counterclockwise 90 degrees, so the lever is returned to the vertical. Figure 27 Ribbon / film cartridge locking 2.1.6 Disposable cleaning roller installation A. Please detach disposable cleaning roller holder from Input Hopper as figure. Figure 28 Detachment of disposable cleaning roller holder...

  • Page 32: Figure 29 Used Disposable Cleaning Roller Removal

    B. Please remove used disposable cleaning roller from holder. Figure 29 Used disposable cleaning roller removal C. Please mount a new disposable cleaning roller. Figure 30 New disposable cleaning roller mounting...

  • Page 33: Figure 31 Removal Of New Disposable Cleaning Roller Protector

    D. Please peel off the protector of disposable cleaning roller. Figure 31 Removal of new disposable cleaning roller protector E. Please install disposable cleaning roller holder into Input Hopper as figure. Figure 32 Installation of disposable cleaning roller holder...

  • Page 34: Figure 33 Card Cartridge Release From Input Hopper

    2.1.7 Cards Loading A. Please pull up card cartridge while pressing cartridge release button. Figure 33 Card cartridge release from Input Hopper B. Please adjust the gate of card cartridge depending on card thickness by using control lever. Figure 34 Cards thickness adjustment...

  • Page 35: Figure 35 Card Cartridge Open

    C. Please push the button on card cartridge down and open cartridge cover as figure. Figure 35 Card cartridge open D. Please remove the tape for fixing the weight in card cartridge as figure. Figure 36 Removal of the tape for fixing the weight...

  • Page 36: Figure 37 Card Cartridge's Weight Fixing

    E. Please pull up the weight and fix it to the top. Figure 37 Card cartridge’s weight fixing F. Please take care not to touch the surface of cards and load the cards into cartridge. Figure 38 Card loading...

  • Page 37: Figure 39 Putting Down The Card Cartridge's Weight

    G. Please put down the weight on loaded cards as figure. Figure 39 Putting down the card cartridge’s weight H. Please close card cartridge cover and put card cartridge into Input Hopper until click is heard. Figure 40 Loading card cartridge into Input Hopper...

  • Page 38: Figure 41 Loading Card Cartridge Into Output Hopper

    2.1.8 Loading card cartridge into Output Hopper Please put an empty card cartridge into Output Hopper until click is heard. In order to take card cartridge out, please pull up the cartridge while pressing cartridge release button. Figure 41 Loading card cartridge into Output Hopper 2.1.9 Power on Please turn on the power switch on the rear side of all modules.

  • Page 39: Figure 43 Module Combination Checking

    2.1.10 Module combination setting Since SMART-70 is operated by the combination of multiple modules, the configuration for multiple modules combination must be set during the first installation of the modules. Printer module acts as master who is responsible to communicate with PC and control other modules, and if Printer module is not connected, Laminator module will act as master.

  • Page 40: Figure 45 Adjusted Modules Combination

    C. The detected modules combination is shown. Please press the [Select] button indicated by red arrow to save the configuration for detected multiple modules combination. Figure 45 Adjusted modules combination D. The saved multiple modules combination is shown. Figure 46 Saved module combination E.

  • Page 41: Figure 48 System Status Checking

    2.1.11 System status check Please check that indicator LEDs on all modules are blue and the status of Printer and Laminator is ready. Figure 48 System status checking 2.1.12 Sample card printing A. Please press the “Menu” button indicated by red arrow on Printer. Figure 49 Printer menu...

  • Page 42: Figure 50 Printer Menu (System Config)

    B. On “System Config” menu, please press the [→] button indicated by red arrow. Figure 50 Printer menu (System Config) C. On “Network Config” menu, please press the [→] button indicated by red arrow. Figure 51 Printer menu (Network Config) D.

  • Page 43: Figure 53 Printer Menu (Operation)

    E. On “Operation” menu, please press the [Select] button indicated by red arrow. Figure 53 Printer menu (Operation) F. On “Print Sample” menu, please press the [Select] button indicated by red arrow. Figure 54 Printer menu (Print Sample) G. Please wait a while until sample card is printed as figure. Figure 55 Sample Card...

  • Page 44: Software Installation

    2.2 Software installation (Windows Vista/7/8) 2.2.1 Start-up window Please insert the installation CD provided with Printer and choose the language and click “Driver Install” button. *) When you want to install printer driver for USB, please turn off Printer before installation. When you want to install printer driver for network, please turn on Printer.

  • Page 45: Figure 59 Printer Driver Installation 4

    2.2.4 Driver Installation STEP 2-1 When “Next” is clicked, printer driver installation is prepared. Figure 59 Printer driver installation 4 2.2.5 Driver Installation STEP 2-2 Please click “Install this driver software anyway” when Windows Security window comes up, Figure 60 Printer driver installation 5 2.2.6 Driver Installation STEP 3-1 Please click “Next”...

  • Page 46: Figure 62 Printer Driver Installation 7

    2.2.7 Driver Installation STEP 3-2 Please select a proper Printer on the list and click “OK”. (If Printer is not on the list of the network printer select window, Printer is not connected to network. So, please check the status of network connection.) Figure 62 Printer driver installation 7 2.2.8 USB port connection...

  • Page 47: Figure 65 Printer Driver Installation 10

    “Close”. Figure 65 Printer driver installation 10 2.2.11 Driver installation check 1 Please open “Devices and Printers” window and check that “IDP SMART-70 Card Printer” is created properly. Figure 66 Printer driver installation 11 2.2.12 Driver installation check 2 Please right click on “IDP SMART-70 Card...

  • Page 48: Figure 68 Printer Driver Installation 13

    2.2.13 Driver installation check 3 Please select the “General” tab on “IDP SMART- 70 Card Printer” properties and click “Print Test Page”. Figure 68 Printer driver installation 13 2.2.14 Driver installation check 4 When test page is being printed, the widow for...

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