CONTENTS Product Features and Specifications ............. 1 Installation Requirement ……………………………………………………………………………… 2 Steps of Installation …................ 3 Exploded View ................. 26 Test Run ………..................30 Operation Instruction .................31 Maintenance ..................31 Trouble Shooting ................32 Parts List ..................33 I. PRODUCT FEATURES AND SPECIFICATIONS...
4-POST MODEL 409-P 409-HP FEATURES · Single point manual safety release. · Four mechanical locking devices, each equipped with both primary and secondly safety locks. · Power-side column can be installed at both side, front or rear. · Non-skid diamond platforms and adjustable safety lock ladders.
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A. TOOLS REQUIRED ✓ Tape Measure (7.5m) Carpenter’s Chalk ✓ Screw Sets ✓ ✓ Hammer ✓ Level Bar Pliers ✓ ✓ English Spanner (12") Lock Wrench ✓ Wrench set Socket Head Wrench , 13 , 14 , 15 , 17 , 19 , 24...
Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 4” minimum and without reinforcing steel bars, and must be dried completely before the installation. 2.
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Powerside Cross Column Offside Parts box Drive-in Platform Beam Platform Ramp Shipment Parts List Fig. 5 3. Take off the drive-in ramps and columns (See Fig.6 ) Fig. 6 4. Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the powerside platform, then remove the package stand.
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(See Fig. 8) Fig. 8 7. Check the parts of the parts bag according to the parts bag list (See Fig. 9) Fig. 9 B. Use a carpenter’s chalk line to establish installation layout as per Table 1...
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Make sure the size is right and base is flat (see Fig. 10). Note: Reserve space front and behind the installation site. Use a carpenter’s chalk line to establish installation layout Fig. 10 MODEL 409-P 185” 126 1/8” 224” 409-HP 196 7/8” 126 1/8”...
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The powerside column need to be installed according to the installed position of the safety lock release handle. Hole towards inside Fig. 11 Fig. 12 D. Install the Safety Ladders.
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1. Take off the pulley safety cover and unscrew a nut of the safety ladders, and then adjust the four lower nuts to be at the same position. Then install the safety ladder (See Fig. 13). Unscrew a nut of the safety ladders Limited Pin Insert the safety ladder...
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This height for four threaded rod of safety ladders should be the same. Fig. 14 Safety ladder pass through the hole of the top plate, then tighten the two nuts E. Put the cross beams at the same height and lock on the safety ladder (See Fig.
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1. Install the power side platform on the cross beams by a fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can rest into the cross beams’ slots , Install the power side platform and screw up the (See Fig.16) bolts.
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2. Install tire stop plate with bolts and washer on the platform: Tighten the platform on cross beam B with bolts, tighten the tire stop plate on cross beam A with bolts Note: The bolts for the side with tire stop plate is longer, pay attention when choosing the bolts (See Fig.17) Instruction:...
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G. Install offside platform and plastic block, then install the bolts for the platform strengthen plate, check the plumbness of columns with level and adjusting with the shims (See Fig. 18). Install the bolts for the platform strengthen plate Level bar Position the slide blocks along the bent edges of the columns.
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1. Pass through the cables from the platform to the columns according to the number of the cables (See Fig. 19) ③ ④ ① ② Cable Length for 409-P 124” 1/4” 187” 301 3/8” (inc. connecting fitting) Length for 409-HP 132 3/4”...
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2. The cable goes through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 20). Cable goes between Cable pass through top the big pulley and plate and be screwed tension pulley with cable nuts. Fig.
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I. Install connecting bar for safety device and release handle (See Fig. 22) Cross beam B View B Cross beam A Safety lock rotated Device assy. View A Connecting bar Connecting bar According to the above diagram, Install Pass through the connecting lock release handle to the connecting bar from the safety lock bar with M8*35 bolts and washers on...
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J. Install power unit Note: Power unit must be installed near the safety release handle 1. Install Power unit on the cross beam A, the installation of connection tube as Fig.23 Car in direction Cross beam B Cross beam A Fig.
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2. Install Power unit on the cross beam B (See Fig.24) Cross beam B Fig. 24 Car in Fixing plate direction GUDI Install M8*25 Socket bolt with washer to these two holes.
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K. Install Hydraulic System 1. For power unit attached to the column of cross beam A (See Fig. 25) Note: Oil hoses connected to oil cylinder must be passed above the cable to avoid the oil hose scratched by cable. cylinder inlet port Oil return Retainer...
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Note: The oil return hose can be adjusted when installation c、d Fig. 26 L. Install Electrical System Connect the power source on the data plate of Power Unit. Note: For the safety of operators, the power wiring must connect the floor well. Single phase motor (See Fig.27) 1.
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a. The source wires (L1, L2, L3) are connected with terminals of AC contactor marked L1, L2, L3 respectively. b. Terminals 4# of control button is connected with terminals of AC contactor marked L1; wire 3# is connected with A1 terminals of control button. M.
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According to the below diagram screw up the M16*30 bolts, then attach the drive- in ramp. Screw the M16*30 bolts to the side hole of the cross beam Attach drive-in ramp with the bolts Fig. 29 O. Install Rear wheel stop plates (See Fig.
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stop plates to the drive-in ramp position. Fig. 30 P. Install Layer Board Assy. for Drive in Ramp Take down the Drive in Ramp, and put it in the platform and layer board assy. (See Fig. 31) Fig. 31 For optional kits installation. 1.
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67-2 67-3 67-4 67-5 67-6 67-7 Fig. 32 67-8 2. Install optional motor fixing bracket (See Fig. 33,34). Optional motor fixing bracket Fig. 33 Fig. 34 Motor fixing bracket on cross beam A Motor fixing bracket on cross beam Q. Fix the anchor bolts 1.
Do not tighten the anchor bolts (See Fig. 36). Note: The tightening torque for the anchor bolt is 150N.m ,Anchor bolts driven into the ground at least 90mm Expand Drillin Clearin Fig. 36 IV. EXPLODED VIEW Model 409-P/409-HP...
Protective ring Oil return port Release valve Relief valve Check valve Throttle valve Plug Oil Outlet Handle for Release valve Fig. 41 V. TEST RUN Fill the reservoir with Hydraulic Oil (Note: In consideration of Power Unit’s...
durability,please use Hydraulic Oil 46#). Press the control button, the cables will be strained. Check whether the cables match the pulley. Make sure the cables are not across. 3. Press the release valve handle to lock the cross-beam to the safety ladders, and then adjust the platforms to be level by adjusting the nuts of safety ladders.
To lift vehicle 1. Keep clean of environment near the lift. 2. Drive vehicle to the platform and put on the brake. 3. Take off the drive-in ramp, install rear wheel stop plates to the drive-in ramp position. 4. Turn on the power and press the control button, raise the lift to the working position.
VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1.Replace button 2.Wiring connections are not in good 2.Repair all wiring connections Motor does condition not run 3. Motor burned out 3.Repair or replace motor 4. AC contactor burned out 4.Replace AC contactor 1.Motor runs in reverse rotation 1.Reverse two power wire...
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