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AMGO Hyadraulics BP-9X Installation And Service Manual

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TWO POST LIFT
Model: BP-9X BP-10

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Summary of Contents for AMGO Hyadraulics BP-9X

  • Page 1 TWO POST LIFT Model: BP-9X BP-10...

  • Page 2: Table Of Contents

    CONTENTS Products features and specification…………………………………………………………...1 Installation requirement..............3 Steps of installation ................5 Explosive view................17 Test run……………................25 Operation instruction...............27 Maintenance...................28 Trouble shooting………………………………………………………………………………………….29 Lift Disposal .....................29...

  • Page 3: Products Features And Specification

    I. PRODUCT FEATURES AND SPECIFICATIONS FLOORPLATE CHAIN-DRIVE TWO POST LIFT Model BP9X , BP-10 (See Fig. 1) · Compact design · Dual hydraulic cylinders is designed and manufactured according to USA standard, utilizing imported seals · Self- lubricating UHMW Polyethylene sliders and bronze bush ·...
  • Page 4 Arm Swings View 2560mm(100 3/4”) Fig. 2...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Socket Head Wrench (6 ...
  • Page 6 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C.The equipment should be unload and transfer by forklift. Fig. 4 D. SPECIFICATIONS OF CONCRETE (See Fig. 5). Specifications of concrete must be adhered to the specification as following.

  • Page 7: Steps Of Installation

    E. POWER SUPPLY The electrical source must be 2.0HP minimum. The source cable size must be 2.5mm² and in good condition of contacting with floor. III. STEPS OF INSTALLATION A. Location of Installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation.
  • Page 8 2. Move the lift aside with fork lift or hoist, and open the outer packing carefully, take off the parts from upper and inside the column, take out the parts box, check the parts according to the shipment parts list (See Fig.
  • Page 9 5. Open the carton of parts and check the parts according to parts box list (See Fig. 11). Fig. 11 D. Position power-side columns Lay down two columns on the installation site parallelly, position the power-side column according to the actual installation site. Usually, it is suggested to install power-side column on the front-right side from which vehicles are driven to the lift (See Fig.
  • Page 10 E. Position columns (See Fig. 13) Check the columns plumbness with level bar, and adjusting with the shims if the columns are not vertical. 112-1/4” Check the columns plumbness with level bar from front and side BP-9X:136-1/4” BP-10:139-1/8” Fig.13 F. Fix anchor bolts 1.
  • Page 11 G. Raise up the carriage and lock it in the same position of safety device, see Fig.16 Fig.16...
  • Page 12 H. Connecting the cables 1．Connect the cables follow step a to f. (See Fig. 17). e. Pull out the cable from bottom to top and hang the cable on big pulley a. Cable pass through the carriage f. The fitting of cable pass through the hole of the bottom steel plate of the carriages and screw...
  • Page 13 2. Assemble cables (See Fig. 18) The fitting of cable pass through the hole of the carriages and be screwed with two cable nuts Fig.18...
  • Page 14 I. Assemble oil hose assy. (See Fig. 19) Fig.19...
  • Page 15 J. Install power unit and oil hose (See Fig. 20). Tighten oil hose and power unit fittings, avoid oil leakage. The oil hose of power NOTE: unit should be fixed with retainer. After installing the fitting of power unit , Locking the nut using 19# ratchet spanner Fig.20 Fix the oil hose by retainer.
  • Page 16 K. Install safety cable (See Fig. 21). 1. Assemble safety cable from offside safety assy. NOTE: 2. Pay attention to the connecting direction of safety cable. Safety cable connecting A View direction B View Fig.21...
  • Page 17 L, Assemble floor cover (See Fig. 22). Floor cover Fig.22 Install lifting arms and adjust the arm locks After installing the lifting arms (See Fig.23). Lowing the carriages down to the lowest position, then use the 8# wrench to loosen the nut of the fixed gear (see Fig.24), Adjust the gear according to the arrow direction (see Fig.25), tighten the screws until the gear and rack match in good condition (see Fig.26).
  • Page 18 Adjust the moon gear Tighten the bolts Fig. 26 Fig. 25 Lock the screws by wrench after the gear Adjust gear and rack meshing. and rack are in good meshing condition N. Tighten all the hose fitting and fill the power unit with Hydraulic Oil. In consideration of Hydraulic Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46#.

  • Page 19: Explosive View

    IV. EXPLODED VIEW Model BP-9X , BP-10 Fig.28...
  • Page 20 Parts list for BP-9X, BP-10 Item No. Part# Description BP-9X BP-10 11203257 Power-side Column 11203259 10209011 Plastic Pulley 10209010 Snap Ring 10209008 Safety device protect cover 10209009 Cup Head Bolt 10206006 Washer 10206023A Hex Nut 071101 Manual Power Unit 11206002 Safety Pin 10209007 Safety Spring...
  • Page 21 Item No. Part# Description BP-9X BP-10 10209033 Washer 10209034 Lock Washer 11203009 Connecting plate 10209043 Hex Bolt 10209046 Hex Bolt 10209039 Spring washer 10209021 Hex Nut 11203268 Top plate 11203266 11209045 Pulley 10209057A Bronze Bush For Pulley 11203258 Offside column 11203260 10209049 Small Plastic Pulley (Black)
  • Page 22 4.1 Chain pulley seat assy. (11203176) explosion view Fig.29 Item Part# Description 81400335 Socket bolt 11203040 Pin for chain pulley 10203004A Bronze bush for chain pulley 11201738 Chain stop plate 11203004 Chain Pulley 10201005 Split pin(φ4*50) 11201004 Chain pulley seat...
  • Page 23 4.2 Lifting arm(10203156) explosion view Fig. 30 Part no Name 10206048 Hex Bolt 10209039 Lock washer 10209022 Washer 11206049 Moon Gear 11203146 Outer Arm 11203147 Middle Arm 10201149 Cup Head Bolt 11203148 Inner Arm...
  • Page 24 4.3 Cylinder（BP-9X:10201008/BP-10:10203078）explosion view ： Fig.31 Part list for cylinder Part no Name BP-9X BP-10 25-1 11201027 Piston rod 11201028 25-2 Piston 11203079 10206069 25-3 O ring 10203082 10201029 25-4 Support ring 10410086 10201030 25-5 Y ring 10410087 25-6 10201031 O ring 25-7 10206071 Hex nut...
  • Page 25 4.3 MANUAL POWER UNIT(071101) Manual Power unit 220V/60Hz Fig.32...
  • Page 26 81400290 Filter 81400413 Steel Motor 10420070 Push button 41030055 AC connector 81400287 Motor terminal box cover 71111216 AMGO power unit label 81400560 Throttle valve 81400266 Relief valve 81400284 Inner hex iron plug 10720118 Hair pin 81400451 Release valve handle 10209020...

  • Page 27: Test Run

    Illustration of hydraulic valve for hydraulic power unit Protective ring Oil return Relief port valve Release valve Throttle Check valve valve Oil outlet port Handle for release valve Fig.33 V. TEST RUN 1. Adjust synchronous cable (See Fig. 34) Push button “UP” to lift the carriages up to the position of the cable nut higher than chain pulley.
  • Page 28 Adjust the lower speed You can adjust the lower speed of the lift if needing: turn the throttle valve clockwise to decrease the lower speed, counterclockwise to increase the lower speed. (See Fig. 35) Throttle valve Throttle valve Clockwise to decrease the Fig.35 lower speed.

  • Page 29: Operation Instruction

    VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site near the lift; 2. Position lift arms to the lowest position; 3. To shortest lift arms; 4. Open lift arms; 5.

  • Page 30: Maintenance

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Check all connectors, bolts and pins to insure proper mounting; 3. Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 31: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start button does not work 1. Replace Start button 2. Wiring connections are not in good 2.Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4. AC contactor in damage 4.
  • Page 32 AMGO HYDRAULIC CORPORATION Manual Part No. : 72127705 1931 Joe Rogers Blvd, Manning, South Carolina, Revision Date: : 2020/09 Zip: 29102 Tel: (803) 505-6410 Fax: (803) 505-6410...

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