AMGO A240 Installation And Service Manual
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AMGO A240 Installation And Service Manual

Two-post lift
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TWO-POST LIFT
Model:A240

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Summary of Contents for AMGO A240

  • Page 1 TWO-POST LIFT Model:A240...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ..........1 Installation Requirement ............3 Steps of Installation………………………………………………………………………………4 Exploded View .................24 Test Run..................28 Operation Instruction ...............30 Maintenance ................30 Trouble Shooting ..............31 Parts List ................32...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS FLOORPLATE CHAIN-DRIVED TWO POST LIFT Model A240 (See Fig.1) · Compact design · Dual hydraulic cylinders manufactured on ANSI standards, utilizing NOK seals · Self- lubricating UHMW Polyethylene sliders and bronze bush · Single-point safety release, and dual safety design ·...
  • Page 4 Arm Swings View 1270mm 814mm 2513mm 683mm 1159mm Fig. 2...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Pliers Rotary Hammer Drill (Φ19) Carpenter’s Chalk Hammer Screw Sets Level Bar Tape Measure (7.5m) English Spanner (12") Socket Head Wrench Wrench set , 13 , 14 , 15 , 17 , 19 , 24 , 27 Fig.

  • Page 6: Steps Of Installation

    B. SPECIFICATIONS OF CONCRETE (See Fig. 4) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 100mm minimum and without reinforcing steel bars， and must be dried totally before the installation.
  • Page 7 C. Check the parts before assembly. 1. Packaged lift and hydraulic power unit ( See Fig. 6). Fig. 6 2. Move the lift aside with fork lift or hoist, and open the outer packing carefully (See Fig. 7). Shipment Parts list Floor cover Aluminum Control box...

  • Page 8: See Fig.

    5. Move aside the parts and check the parts according to the shipment parts list, and parts box list (See Fig. 9 , Fig.10) Fig. 9 Parts box(99) Fig. 10 7. Check the parts of the parts bag according to parts bag list (See Fig.
  • Page 9 D. Position powerside columns Lay down two columns on the installation site parallelly, position the powerside column according to the actual installation site. Usually, it is suggested to install powerside column on the front-right side from which vehicles are driven to the lift Then install the top plates.
  • Page 10 E. Connecting the cables 1．Connect the cables under step a to f (See Fig. 13). b. Push the carriages higher than chain pulley, cable pass through the top of the carriages and pass through the hole of the bottom steel plate of the carriages c.
  • Page 11 2．Install cables (See Fig. 14). Fig. 14...
  • Page 12 F. Assembly oil hose assy. 1. Install oil hose (See Fig. 15) Fig. 15...
  • Page 13 2. Push the carriages to the bottom of columns (See Fig. 16) Push the carriages to the bottom of columns Fig. 16 G. Position columns (See Fig. 17) Check the columns plumbness with level bar, and adjusting with the shims if the columns are not vertical.
  • Page 14 H. Fix anchor bolts 1. Prepare anchor bolts (See Fig. 18) Fig. 18 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Then tighten the anchor bolts (See Fig. 19). Note: Torque of Anchors is 117N.m.Minimum embedment of anchors is 90mm. Fig.
  • Page 15 J. Install safety device and safety cable (See Fig. 21). 1. Assemble safety cable from offside safety assy. NOTE: 2. Pay attention to the connecting direction of safety cable. View A Safety cable direction View B Fig. 21...
  • Page 16 K. Install hydraulic power unit and oil hose assy. (See Fig. 22). Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil. Note: In consideration of Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46# Locking the nut using 19# ratchet spanner Fig.
  • Page 17 L. Install control box , limit switch and chain cover (See Fig. 23). Wire connection of limit switch Note: Adjustable screw with hook can adjust the tauts degree of the chain cover. 15º Connecting 11# & 12# (NC) of limit switch to terminals 3# &...
  • Page 18 M. Install electrical system 1. Connecting wire with control box (See Fig. 24) Note: 1) Specification of wire of limit switch and hydraulic solenoid valve is 2×1 2) Wire cable for power source and motor are 4×2.5 3) Using white bobbin to wind around wire Fig.
  • Page 19 This point shows the present rated Using cross screwdriver current value to adjust rated current value of thermal relay Fig. 25 3. 380V Wire connection and circuit diagram 3.1 Wire connection diagram in the control box (See Fig. 26) Power Wire of hydraulic Wire of motor Wire of limit switch...
  • Page 20 Earth wire Fig. 27 3.3 380V Circuit diagram (See Fig. 28) Fig. 28 3 phases Circuit diagram component list For 380V Power Item Name Code Specification Item Name Code Specification Power Switch 380V AC Alarm Lamp 220V (White) Fuse Push Button Down Single Fuse...
  • Page 21 4. 220V Wire connection and circuit diagram 4.1 Wire Connection diagram in the control box (See Fig. 29) Earth wire Wire of motor Power Wire of hydraulic Wire of solenoid valve wire limit switch Fig. 29 4.2 220V Wire connection of hydraulic power unit (See Fig.
  • Page 22 4.3 220V Circuit diagram (See Fig. 31) Fig. 31 Single phase Circuit diagram component list For 220V Power Item Name Code Specification Item Name Code Specification Power Switch 380V AC Alarm Lamp 220V (White) Fuse Push Button Down Single Fuse Motor Single AC Contactor...
  • Page 23 N. Install protective cover and safety cover (See Fig 32). Step of installing protective cover: 2. Install the protective cover and tight up the head cup bolt wind 1. Screw the head around wire cup bolt M6*40 Wire of hydraulic solenoid valve Wire motor...
  • Page 24 O. Install floor cover, protective rubber and lifting arms (See Fig 33). Protective Rubber set Floor Cover Fig. 33...
  • Page 25 Adjust the arm locks 1. After installing the arms (See Fig.34) 2. lowing the carriages down to the lowest position, then use the ratchet spanner to loose the nut (See Fig. 35). use the 17# ratchet spanner to loose the nut Fig.

  • Page 26: Exploded View

    IV. EXPLODED VIEW Model A240 Car-in direction Fig. 38...
  • Page 27 Cylinders Fig. 39 Control Box Fig. 40...
  • Page 28 SPX ELECTRIC POWER UNIT 220V/50HZ, single phase Fig. 41 PEAK ELECTRIC POWER UNIT 380V/50HZ/3Phase 220V/50HZ/1Phase Fig. 42...
  • Page 29 Illustration of hydraulic valve for SPX & PEAK hydraulic power unit a. SPX Electric power unit, 220V/50HZ, 1 phase (See Fig. 43) Capacitor Relief valve Oil return port Solenoid valve Auxiliary hole Auxiliary hole Check valve Oil Outlet Fig. 43 b.

  • Page 30: Test Run

    C. PEAK electric power unit, 380V/50HZ, 3 phase (See Fig. 45) V. TEST RUN 1. Adjust synchronous cable (See Fig. 46) Press UP button to lift the carriage up to the position of the cable nut higher than chain pulley. Use wrench to hold the cable fitting, meanwhile use ratchet spanner to tighten the cable nut.
  • Page 31 3. Adjust the lower speed (Only for PEAK power unit) You can adjust the lower speed of the lift if needing: Loosen the fixing nut of the throttle valve, and then turn the throttle valve clockwise to decrease the lower speed, or counterclockwise to increase the lower speed.

  • Page 32: Operation Instruction

    VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site near the lift; 2. Position lift arms to the lowest position; 3. To shortest lift arms; 4. Open lift arms; 5.

  • Page 33: Trouble Shooting

    Every six months: 1. Make a visual inspection of all moving parts for possible wear, interference or damage. 2. Check and adjust as necessary, equalizer tension of the cables to insure level lifting. 3. Check columns for plumbness. 4. Check rubber pads and replace as necessary. 5.

  • Page 34: Parts List

    IX. Parts List For Model A240 Item Part# Description Qty. Note (See Fig.38, Fig.9, Fig.14-15, Fig.17-18, Fig.21-24, Fig.33) 205020 Powerside Column 209005 Nylok Nut 209004 Rubber Ring 209003 Hex Bolt 420019 Power Unit 203117 Adjustable screw with hook 209009 Cup Head Bolt...
  • Page 35 Item Part# Description Qty. Note 205022 Powerside Carriage 206044 Slider 201038 Carriage Plastic Cover 206045 Protective Rubber 206046 Self-tapping Screw 209020 Plastic Ball 209021 Hex Nut 209022 Washer 209023A Arm Lock 201041 Limit Ring 209024 Arm Lock Bar 209025 Hair Pin 209026 Spring 209027...
  • Page 36 Item Part# Description Qty. Note 620065 Shim 205009 Cable 209066 Cable Nut 207024 Fitting 201082 Extended Straight Fitting 420097 Fitting 207034 Oil Hose 211016 T Fitting 205010 Safety cable 203032 Motor Fixing Plate 205015 Hex Bolt 211014 Oil Hose 209060 Fitting for Power unit 206013A Limit Switch...
  • Page 37 Item Part# Description Qty. Note Parts For Control Box (See Fig.40) Cover Of Control Box 91-1 420069A Alarm Lamp (White) 91-2 61K077 91-3 420071 Button UP Button DOWN 91-4 420072 Screw 91-5 420139 Power Switch (QS1) 91-6 420074 Fuse Cap 91-7 420085 Fuse (FU1)
  • Page 38 Item Part# Description Qty. Note Oil Return Pipe 200-26 209107 200-27 209108 Filler Cap Parts For PEAK Electric Power Unit 220V/50HZ/1 Phase (See Fig.42) 200A-1 209082A Motor 200A-2 209083A Motor Connecting Shaft 200A-3 209084A Valve Body 200A-4 209085A Relief Valve 200A-5 209113 Throttle Valve...
  • Page 39 Parts For PEAK Electric Power Unit 380V/50HZ/3 Phase (See Fig.42) Item Part# Description QTY. Note 200B-1 209118 Motor 200B-2 209083A Motor Connecting Shaft 200B-3 209084A Valve Body 200B-4 209085A Relief Valve 200B-5 209113 Throttle Valve 200B-6 209086A Lock Washer 200B-7 209087A Socket Bolt 200B-8...
  • Page 40 72225302 01/2014 - 38 -...

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