Page 1
FlexMove FC (105 mm) Conveyor System Installation, Maintenance & Parts Manual For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Record Conveyor Serial Number Here 851-899 Rev. A...
Nylon Screw ............... 18 Drive Unit............... 36 Aluminum Rivet............19 Checking Slide Rail and Rivet Condition After Fixed .. 19 Joining Chain End............19 Chain Installation at Drive Unit........20 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Page 3
Type L - Adjustable Height Guiding (18x110) ....81 Type M - Adjustable Height Guiding (18x150) ..... 81 Type N - Fully Adjustable Guiding........ 82 Type P - Fully Adjustable Guiding ........ 82 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
DO NOT operate equipment manual with the Performance Parts Kits logo without guards. Dorner reserves the right to make changes at any time without notice or obligation. Upon receipt of shipment: • Compare shipment with packing slip. Contact factory regarding discrepancies.
ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
3 = 914 mm (36") * For conveyors longer than 3000 mm (118"), install support at joint. Note: Additional support required on 180° curve modules. Figure 2 Figure 2 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
End Drive Unit The chain slack of a normal direct drive unit must be maintained during the system lifetime. FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Connecting strips (Figure 6) are used for joining end to end Figure 3 of beams. Use hex key and set screws when attaching the connecting strip to the beam. Figure 6 Figure 6 Figure 3 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
If burrs are evident, they must be removed prior to assembly. different feet and beam support brackets, so check which Make sure the cut is straight for proper assembly. ones are suitable to use in your application. FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Tighten the screws using a wrench (Figure 13, item 1). Figure 10 Figure 13 Slide the connecting strips (Figure 11, item 1) into the structural beam T-slots. Figure 11 Figure 13 Figure 11 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
(Figure 17, item 2) as shown in the drawing. Vertical beam support brackets (Figure 15, item 1) are used with vertical support beams and are made from aluminum. Figure 17 Figure 15 Figure 17 Figure 15 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
(Figure 20, item 1). Pull the second bracket up and insert the T-bolts into the conveyor beam T-slot. Tighten the nuts. Figure 20 Figure 22 Figure 20 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Insert the idler unit (Figure 27, item 1) connecting Figure 24 strips into the T-slots of the beam end and tighten it. Figure 27 Figure 24 Figure 27 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
(Figure 29, item 1). Separate the top and bottom flange of the slide rail at the end of rail and press into place. Figure 29 Wrong Installation Figure 29 Figure 31 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Allow a space of approximately 10 mm (Figure 34, item 1) between two slide rail ends. The travel direction is indicated by an arrow. Figure 34 Figure 34 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
In the outer bend, make sure that the slide rail is the slide rail. properly connected to the conveyor beam profile. Figure 40 Figure 38 Figure 40 Figure 38 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Figure 42 Figure 44 NOTE Nylon screws can be used multiple times before being discarded. Ensure bottom of screw is cut square before re-using. Figure 42 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Check both top and underneath surface of Figure 50 slide rail for protruding metal. (See Figure 47.) Figure 47 Correct Wrong Figure 47 Figure 50 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
(Figure 56, item 1) at the hole provided at drive unit and join the chain. Figure 56 Figure 52 Figure 53 Figure 53 Figure 56 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
60, item 1) to put the chain back together again. Remove the flange (Figure 58, item 1) so that the chain Figure 60 becomes accessible. Figure 58 Figure 60 Figure 58 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
• For standard belt use these holes (Figure 65, item 1). • For friction insert belt use these holes (Figure 65, item 2). Figure 65 Figure 62 Figure 65 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Insert the belt rod. Use a punch and hammer or belt removal tool #203480 (Figure 67, item 2) to press pin just below flush with side of belt. Stop when pin detent is felt. Figure 70 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
If brackets are spaced at greater distances than allow easy access for the conveyor chain pin insertion 1000 mm, there is a possibility that guide rails will become tool. deformed due to excessive force. FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Figure 76 Figure 76 Figure 74 NOTE Be certain that slot (Figure 74, item 3) is close to vertical when finished tightening nut. Tighten nuts (Figure 74, item 2). FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Fasten clip (Figure 84, item 1) to conveyor with nut (Figure 84, item 3) on stud. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Figure 89 Use a wrench (Figure 89, item 4) to tighten the guide rail to the frame. Remember, do not over tighten the screw. Install remaining brackets. FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Install both caps of the bracket. Figure 104 Figure 102 Figure 104 NOTE Tighten all the screws when the position is justified. Remember to assemble the upper and lower caps onto the bracket. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Instability of the conveyor during operation may result in a dangerous operating environment or damage the conveyor components. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Bushing • Mechanical parts may wear depending on Pressure Plate the rotation speed and slipping time. Check the operation periodically. Disk Spring Lock Washer Pilot Plate Adjustable Bolt FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Try to minimize the running time for the conveyor by stopping it when there is no transport. Multiple horizontal and vertical plain bends in a conveyor will often result in increased wear. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
• Check that the nylon screw is in place and does not pro- trude over the surface of the slide rail. • Check that the joint sections are not deformed. FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
(Figure 117). Figure 117 Figure 117 • Check that the chain cover is in place for the conveyor chain on the intermediate drive units and the catenary drive units. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
• Review belt and repair or replace as required. • Accumulation of conveyed material • Remove chain and clean out. or foreign objects inside of casing. FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Replacing a Section or Entire Chain Use chain removal tool or a punch and hammer to push the chain rod (Figure 118, item 1) out. Figure 118 Figure 118 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
A WARNING Exposed moving parts can cause severe Figure 119 injury. LOCK OUT POWER before removing guards or performing maintenance. Remove chain. See “Conveyor Chain Replacement” on page 39. FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Remove four screws (Figure 125, item 1) on side of head plate assembly. drive spindle. Figure 123 Figure 125 Figure 125 Figure 123 Install components reverse of removal. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
12. Remove four low head cap screws securing spindle assembly to side plate on the opposite side. 13. Replace spindle assembly. Figure 145 Replace wheel guide. Install components reverse of removal. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Slide idler assembly within slot (Figure 158, item 2) to remove tension on belt. Remove two socket head screws (Figure 159, item 1) and pinch guard (Figure 159, item 2). Figure 159 Figure 156 Figure 159 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Page 49
Figure 161 power transfer. Figure 163 Figure 161 Figure 163 NOTE Note that head of pin (Figure 161, item 1) should be removed in direction shown. Remove belt. FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Page 50
Figure 165 Figure 167 Figure 165 13. Replace idler assembly (if worn), and install socket head screws to secure. FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
(Figure 169, item 2) and press outward as shown. Figure 169 Figure 169 Figure 171 Tighten sprocket with set screws (Figure 171, item 3) in proper alignment with belt (Figure 171, item 1). FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Page 52
(Figure 175, item 2). with belt routing under gear (Figure 173, item 2) and over wear tube (Figure 173, item 3). Figure 175 Figure 173 Figure 175 Figure 173 FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Page 53
Figure 179 12. Install cover (Figure 180, item 1) with two socket head screws (Figure 180, item 2). Figure 180 Figure 177 11. Install timing belt: Figure 180 FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner distributor or Dorner directly. Recommended Critical Service Parts and Kits are identified by the Key Service Parts symbol . Dorner recommends keeping these parts on hand.
Page 55
Drive Flange for Power Transfer CP1005-1-SF Guard Plate (Pair - with screws) Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Service Parts Guided Profile (GP) Drive Tail 4 Guided Profile Drive Tail Kit Optional Auxiliary Shaft Shown FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Page 57
'D' Position FLG-120-SF Drive Flange 207242 Drive Flange for Power Transfer Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Service Parts FCSD-A105 Suspended Drive 7 Suspended Drive Tail Kit FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Page 59
Suspended Guided Profile Drive Tail Kit with Shaft in the ‘D’ Position Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
FCD Return Steering Guide R/L CP1012-M Return Chain Protector 6205LLU NTN Bearing Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
NTN Bearing FATL-250 Sprocket RS08BX19T-20 Transmission Sprocket FRS008B-64LK Roller Chain Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Weighted Take-Up Disk, 1/4" 207747 Weighted Take-Up Disk, 5/16" 207238 Guide Spacer Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Service Parts Idler Tail 4 Idler Tail Kit Optional Auxiliary Shaft Shown FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Page 65
FCIE-A105PT-R Idler Tail Kit with Shaft in the 'D' Position and Power Transfer Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A...
Low Head Cap Screw, M6-1.00 x 50 mm B6205-C70-T15 Bearing Retainer Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg.
Wheel Guide (Pair) A = Curve Angle: 30, 45, 60, 90, 135, 180 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A...
FCVB-90R4005 90° Knuckle Kit FACS-25x140A Connecting Bracket, w/Set Screws (x10) Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev.
Hex Nut, M8-1.25 AAA = Angle of curve: 030, 060, 045, 090, 135, 180 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp.
Spacer AA = Angle of bend: 05, 07, 10, 15, 20, 30, 45, 60, 90 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A...
Length Example: Length = 35.25" LLLLL = 03525 M6-1.00 x 150 mm Service parts can be obtained through your distributor or directly 206697 Knob, 150 mm (Tool-Less) from Dorner Mfg. Corp. (800) 397-8664 or 990601M Hex Nut customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg.
Guide Rail (per foot) 203825 Clip On Slide Rail (per foot) Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Guiding (3 m long) FGRD-6 Spacer (x10) Service parts can be obtained through your distributor or directly FATB-20 T-Bolt, 20 mm, use without spacer (x50) from Dorner Mfg. Corp. (800) 397-8664 or FATB-35 T-Bolt, 35 mm (x50) customerservice@dorner.com 990802M Hex Nut...
Guiding (3 m long) FGRD-6 Spacer (x10) Service parts can be obtained through your distributor or directly FATB-20 T-Bolt, 20 mm, use without spacer (x50) from Dorner Mfg. Corp. (800) 397-8664 or FATB-35 T-Bolt, 35 mm (x50) customerservice@dorner.com 990802M Hex Nut...
Guiding (3 m long) FGRD-6 Spacer (x10) Service parts can be obtained through your distributor or directly FATB-20 T-Bolt, 20 mm, use without spacer (x50) from Dorner Mfg. Corp. (800) 397-8664 or FATB-35 T-Bolt, 35 mm (x50) customerservice@dorner.com 990802M Hex Nut...
Guiding (3 m long) FGRD-6 Spacer (x10) Service parts can be obtained through your distributor or directly FATB-20 T-Bolt, 20 mm, use without spacer (x50) from Dorner Mfg. Corp. (800) 397-8664 or FATB-35 T-Bolt, 35 mm (x50) customerservice@dorner.com 990802M Hex Nut...
Guiding (3 m long) FGRD-6 Spacer (x10) Service parts can be obtained through your distributor or directly FATB-20 T-Bolt, 20 mm, use without spacer (x50) from Dorner Mfg. Corp. (800) 397-8664 or FATB-35 T-Bolt, 35 mm (x50) customerservice@dorner.com 990802M Hex Nut...
Guiding (3 m long) FGRD-18A Spacer (x10) Service parts can be obtained through your distributor or directly FGRL-18x110C Guide Rail Support (x10) from Dorner Mfg. Corp. (800) 397-8664 or FATB-20 T-Bolt, 20 mm, use without spacer (x50) customerservice@dorner.com FATB-35 T-Bolt, 35 mm, use with 1 spacer (x50)
FGRS-18 Guide Rail Support (x10) Service parts can be obtained through your distributor or directly FGSP-DT Tube Spacer (x10) from Dorner Mfg. Corp. (800) 397-8664 or FGGR-18x100 Guide Rail Tube, 100 mm (x10) customerservice@dorner.com FGGR-18x150 Guide Rail Tube, 150 mm (x10)
T-Bolt, 53 mm, use with 2 spacers (x50) Service parts can be obtained through your distributor or directly FGRF-A110 Guide Rail Bracket (x10) from Dorner Mfg. Corp. (800) 397-8664 or FGRF-DP Plug (x10) customerservice@dorner.com Type R - Dual Rail Guiding...
Guide Rail (3 m long) FGRT-3x23 Guiding (3 m long) Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Cup Set Screw, M6-0.80 x 5 mm Service parts can be obtained through your distributor or directly 205725-105 Tensioner Assembly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
M6-1.00 x 22 mm 990602M Hex Nut, M6-1.00 990812M Flanged Hex Nut, M8-1.25 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Length Example: Length = 95.25" LLLLL = 09525 FBFT-64 Stand Foot for 64 mm Stand w/Hardware Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or FBFT-80B Stand Foot for 80 mm Stand customerservice@dorner.com w/Hardware...
Length Example: Length = 95.25" LLLLL = 09525 (x10) Service parts can be obtained through your distributor or directly 960882M Flange Head Cap Screw, from Dorner Mfg. Corp. (800) 397-8664 or M8-1.25 x 12 mm customerservice@dorner.com FATB-20 T-Bolt, 20 mm...
Length Example: Length = 95.25" LLLLL = 09525 w/Hardware Service parts can be obtained through your distributor or directly FBSB-64X64-LLLLL Leg for 64 mm Stand from Dorner Mfg. Corp. (800) 397-8664 or FBSB-80X80-LLLLL Leg for 80 mm Stand customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev.
Cover for 64 mm Stand (x10) Service parts can be obtained through your distributor or directly FBEC-80 Cover for 80 mm Stand (x10) from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp.
931025M Flat Head Screw, M10-1.50 x 25 mm 911-108 Washer Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev. A Dorner Mfg. Corp.
Gear Reducer, 60:1, NEMA 56C 32M010EH Gear Reducer, 10:1, NEMA 140 TC Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg. Corp. 851-899 Rev. A...
Hand Gearmotor matching RH or LH Drive Note: speed range for 60 Hz gearmotors is 10 to 60 Hz or 6:1. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System 851-899 Rev.
(X) = L or R for Right Hand o Note: speed range for 60Hz gearmotors is 10 to 60 Hz or 6:1. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com FlexMove FC (105 mm) Conveyor System Dorner Mfg.
5CPC-5M Twist Chain (25 M Roll) Service parts can be obtained through your distributor or FASR-25P Special Abrasive Resistant directly from Dorner Mfg. Corp. (800) 397-8664 or (25 M Roll) customerservice@dorner.com FASR-25T Special Abrasive Resistant, High Load (25 M Roll)
Description Service parts can be obtained through your distributor or directly 897-1099 Utility Cutter from Dorner Mfg. Corp. (800) 397-8664 or Service parts can be obtained through your distributor or directly customerservice@dorner.com from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com...
Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.
Need help?
Do you have a question about the FlexMove FC and is the answer not in the manual?
Questions and answers