Dorner FlexMove FK Manuals

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Dorner FlexMove FK Installation, Maintenance & Parts Manual

Dorner FlexMove FK Installation, Maintenance & Parts Manual (98 pages)

Conveyor System

Brand: Dorner | Category: Accessories | Size: 7 MB

Table of Contents

Conveyor System

2
- Table of Contents
  2
- Introduction
  4
- Warnings − General Safety
  5
- Product Description
  6
- Specifications
  7
  - Conveyor Supports
    7
    
    Maximum Distances
    7
- Installation
  8
  - Introduction
    8
  - Document Disposition
    8
  - Initial Assembly Planning
    8
  - Safeguarding
    8
  - Considerations
    8
  - End Drive Unit
    8
  - Idler Unit
    8
  - Catenary Drive Unit
    8
  - Assembly Order
    8
    
    Hand Tools
    9
    
    Power Tools
    9
  - Fasteners
    9
    
    Standard Fasteners
    9
    
    Square Nut
    9
    
    Spring Nuts
    9
    
    Connecting Strip
    9
    
    T-Bolt
    10
  - Pre Installation Information
    10
    
    Cutting Flexmove Beam
    10
    
    Saw Requirements
    10
    
    Working Site
    10
    
    Quality of Cut
    10
    
    Assembly
    10
  - Foot Installation
    11
  - Conveyor Installation
    12
    
    Option 1
    12
    
    Option 2
    12
    
    Option 3
    12
  - Mounting Conveyor Beam Support Bracket
    12
  - Conveyor Beam Installation
    13
  - Drive Unit and Idler End Unit Installation
    14
    
    Drive End
    14
    
    Drive Tail Support Brackets
    14
    
    Idler End
    14
  - Attaching Slide Rail in Straight Beam
    15
  - Slide Rail End Installation at Connector Beam
    16
  - Slide Rail Installation at Wheel Bend
    17
  - Slide Rail Installation at Horizontal Plain Bends and Vertical Bend
    17
  - Drilling Slide Rail
    17
  - Fixing Slide Rail
    18
    
    Nylon Screw
    18
    
    Aluminum Rivet
    19
  - Checking Slide Rail and Rivet Condition after Fixed
    19
  - Joining Chain End
    19
  - Chain Installation at Drive Unit
    20
- Chain Assembly at Chain Disconnecting Module FCCC
  21
- Weighted Take-Up
  22
- Top Running Drive
  23
- Install Guiding
  24
- Final Preparations
  33
  - Plug Beam Ends
    33
  - Anchor Feet to the Floor
    33
  - Other Preparations
    33
- Start-Up and Testing
  33
  - Safety Considerations
    33
    
    Safeguarding Can be Achieved by
    34
  - Torque Limiter Adjustment for Suspended Drive Units
    34
    
    Introduction
    34
    
    Name of Parts
    34
  - Torque Setting
    34
  - Replace the Friction Facing
    34
  - Maintenance and Precautions after the Replacement Procedure
    34
  - Safety
    34
- Preventive Maintenance and Adjustment
  35
- Start-Up and Maintenance Schedule
  35
- Chain Lubrication
  35
- Wear
  35
- Chain Elongation
  35
- Maintenance Schedule
  36
- Inspection
  36
- Drive Unit
  36
- Troubleshooting
  38
- Required Tools
  39
- Conveyor Chain Replacement
  39
  - Replacing a Section or Entire Chain
    39
- Conveyor Chain Tensioning
  40
- Slide Rail Replacement
  40
- Idler Pulley Replacement
  40
- Drive Spindle Shaft Replacement
  41
- Retaining Guide Replacement
  42
  - Cantenary Drive End
    42
  - Idler End and GP Drive Tail
    43
- Top Running Drive
  44
- Wheel Bend Servicing
  45
- Weighted Take-Up
  46
- Power Transfer
  48
  - Removal
    48
  - Installation
    51
- Service Parts
  54
- Drive Tail
  54
- Guided Profile (GP) Drive Tail
  56
- FCSD-A105 Suspended Drive
  58
- FCID-DD-0L1/0R1 Intermediate Direct Drive
  60
Section 2

61
Section 3

82
- Type N - Fully Adjustable Guiding
  82
- Type P - Fully Adjustable Guiding
  82
- Type Q - Dual Rail Guiding
  83
- Type R - Dual Rail Guiding
  83
- Type S - Adjustable Height Guiding
  84
- Power Transfer
  85
- Horizontal Mounting Brackets
  86
  - Fatb-20
    86
- Support Post - Conveyor Frame Mount
  87
- Support Post - Motor Mount
  88
- Suspended Drive Stand
  89
- Dual Side Support Post
  90
- E-Drive Gearmotor Mounting Package
  91
- Standard Load 90° Industrial Gearmotors
  92
- Flange Mounted Motor (Direct Drive Tail)
  93
- Foot Mounted Motor (Suspended Drive Tail)
  94
- Replacement Chain
  95
- Slide Rail
  95
- Slide Rail Replacement Tool
  95
- Bearing Tool
  96
- Belt Removal Tool
  96
- Side Cutter
  96
- Utility Cutter
  96
- Notes
  97
- Return Policy
  98

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