Rockwell Automation Allen-Bradley PowerFlex 4M User Manual
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Rockwell Automation Allen-Bradley PowerFlex 4M User Manual

Adjustable frequency ac drive
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PowerFlex 4M Adjustable
Frequency AC Drive
Bulletin Number 22F
Firmware Revision 1.xx...2.xx
User Manual
Original Instructions

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Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 4M

  • Page 1 PowerFlex 4M Adjustable Frequency AC Drive Bulletin Number 22F Firmware Revision 1.xx…2.xx User Manual Original Instructions...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Manual Updates

    22F-UM001D-EN-E. Manual Updates Description of New or Updated Information Page(s) Minimum Enclosure Volume column and new footnotes added Drive, Fuse & Circuit Breaker Ratings topic updated Electronic Motor Overload Protection description updated Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 4 Input description and attention text for Multiple Digital Input Connection example corrected Description for option 21 of parameter t221 [Relay Out Sel] corrected Invalid catalog number for L Type Filter deleted Graphic for the “Connecting an RS-485 Network” section corrected Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 5: Table Of Contents

    Product Selection ....85 Product Dimensions ....90 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 6 ........109 Index Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 7: Who Should Use This Manual

    SGI-1.1 devices or packaged assemblies incorporating solid-state components. Industrial Automation Wiring and Grounding Provides general guidelines for installing a Guidelines, publication 1770-4.1 Rockwell Automation industrial system. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 8: Manual Conventions

    Similar PowerFlex 4M drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, and so on. A cross-reference of drive catalog numbers and their respective frame sizes is provided in Appendix Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 9: General Precautions

    1 minute. If this condition is unacceptable, the bus regulator must be disabled (see parameter A441). In addition, installing a properly sized dynamic brake resistor will provide equal or better performance in most cases. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 10: Catalog Number Explanation

    12.0 2.2 (3.0) 13.0 5.5 (7.5) 17.5 3.7 (5.0) 18.0 7.5 (10.0) 25.0 5.5 (7.5) 24.0 10.0 (15.0) 33.0 7.5 (10.0) Additional accessories, options, and adapters are available. See Appendix B for details. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 11: Installation/Wiring

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 12: Mounting Considerations

    0 mm (0 in.) and greater -10 °C (14 °F) 40 °C (104 °F) 25 mm (0.08 in.) and greater -10 °C (14 °F) 50 °C (122 °F) The drive enclosure is rated IP20, NEMA/UL Type Open. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 13: Ac Supply Source Considerations

    2. Pull the jumper completely out of the drive chassis. 3. Tighten the screw to keep it in place. Figure 1 – Jumper Location (Frame A Shown) Important: Tighten screw after jumper removal. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 14: Input Power Conditioning

    (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 15: Ground Fault Monitoring

    The conduit box option may be used with a cable clamp for a grounding point for the cable shield. When a shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 16: Fuses And Circuit Breakers

    NEC requirements for branch circuit protection. • Bulletin 140M/140MT can be used in single and group motor applications. • Bulletin 140M/140MT can be used upstream from the drive without the need for fuses. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 17 1.5 (2.0) 140M-C2E-C16 100-C12 1655 140MT-C3E-C16 100-E12 2.2 (3.0) 140M-D8E-C20 100-C23 1655 140MT-D9E-C20 100-E26 3.7 (5.0) 140M-D8E-C25 100-C23 1655 140MT-D9E-C25 100-E26 5.5 (7.5) 140M-F8E-C32 100-C37 3441 100-E38 7.5 (10.0) 140M-F8E-C45 100-C60 3441 100-E52 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 18: Power Wiring

    For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” power leads. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 19 Division I and II 75 °C or 90 °C (167 °F or 194 °F) with three bare copper grounds in contact with shield RHH/RHW-2 • PVC copper grounds on 6.0 mm (10 AWG) and smaller Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 20: Power Terminal Block

    2. For the finger guard on the top of the drive, slide it down and out. For the finger guard at the bottom of the drive, slide it up and out. Replace the finger guard when wiring is complete. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 21 To Motor W/T3 , DC- DC Bus Connection , BR- Dynamic Brake Resistor Connection Safety Ground - PE For Frame C only, 5.5 kW (7.5 HP) ratings and higher. Not applicable to 120V, 1-phase drives. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 22: I/O Wiring Recommendations

    (PE) terminal and are designed to greatly reduce common mode interference. ATTENTION: Driving the 4…20mA analog input from a voltage source could cause component damage. Verify proper configuration before applying input signals. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 23: I/O Terminal Block

    To improve noise immunity, the I/O terminal block Common must be connected to ground terminal/protective earth. If using the RS-485 (DSI) port, I/O Terminal 16 should also be connected to ground terminal/protective earth. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 24 Program with t201 [Digital In1 Sel]. t201 Digital Input 2 Preset Freq Program with t202 [Digital In2 Sel]. t202 Drive supplied power for digital inputs. +24V DC – Maximum output current is 100 mA. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 25: I/O Wiring Examples

    Wire R2/R3 Relay Output (SRC) to I/O Terminals 5 and 11. t201 [Digital In1 Sel] = 3 “Aux Fault” t221 [Relay Out Sel] = 10 “Above Anlg V” t222 [Relay Out Level] = % Voltage Trip PTC (hot) × 100 Trip PTC (hot) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 26 If both Run Forward and Run Reverse inputs are Each digital input draws 6 mA. closed simultaneously, an undetermined state could occur. 2-wire SNK Control - Internal supply (SNK) Run FWD/Run REV Stop-Run Forward Stop-Run Reverse Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 27 Direction specified by P107 [Stop Direction Mode]. I/O Terminal 03 +24V Common determines direction. Each digital input draws 6 mA. 3-wire SNK Control - Internal supply (SNK) Reversing Stop Start Direction Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 28 I/O Terminal 14 common together for all drives. I/O Terminal 14 common and I/O Terminal 13 (potentiometer wiper) should be daisy chained to each drive. All drives must be powered up for the analog signal to be read correctly. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 29: Start And Speed Reference Control

    A411…A413 [Preset Freq 1…3]. t201 / t202 Preset Inputs Active Start and Direction commands come from P106 [Start Source]. Run as specified by P108 [Speed Reference]. Start and Direction commands come from P106 [Start Source]. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 30 Speed is controlled determined by the active Preset Frequency. by [Preset Freq x] See A410…A413 [Preset Freq 0…3] t201 or t202 = 4 page P109 [Accel Time 1]/P110 [Decel Time 1] are used. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 31: Emc Instructions

    2. Output power, control (I/O), and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation. 3. Allowable cable length in Figure 10 is not exceeded. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 32 EN 61000-3-2 without additional external mitigation. EN 61800-5-1 A DC fuse is required when connecting to the dynamic brake terminal (BR-) or DC bus terminals (DC+, DC-). Place the fuse close to the terminal. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 33: Prepare For Drive Start-Up

    (I/O Terminals 01 and 11) to allow starting from the keypad. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O Terminals 01 and 11 and installed between I/O Terminals 01 and 04. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 34: Integral Keypad

    Communications Group Consists of programmable functions for communications. Advanced Program Group Consists of remaining programmable functions. Fault Designator Consists of list of codes for specific fault conditions. Displayed only when fault is present. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 35 Used to reverse direction of the drive. Default is active. Controlled by parameters P106 [Start Source] and A434 [Reverse Disable]. Stop Used to stop the drive or clear a fault. This key is always active. Controlled by parameter P107 [Stop Mode]. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 36: Viewing And Editing Parameters

    VOLTS AMPS rightmost digit of the last viewed parameter in HERTZ that group will flash. PROGRAM FAULT 5. Press the Up Arrow or Down Arrow to scroll through the parameters in the group. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 37 If pressing Esc does not change the display, then d001 [Output Frequency] is displayed. Press Enter or Sel to enter the group menu again. The Basic Program Group (page 46) contains the most commonly changed parameters. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 38 Chapter 2 Start Up Notes: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 39: Programming And Parameters

    1, the feature is on or the condition is true. Some parameters are marked as follows. = Stop drive before changing this parameter. = 32-bit parameter. Parameters marked 32-bit will have two parameter numbers when using RS-485 communications and programming software. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 40: Parameter Organization

    A453 DB Resistor Sel A427 Maximum Voltage A457 DB Duty Cycle A428 Program Lock A458 Start At PowerUp A433 Testpoint Sel A459 Reverse Disable A434 Motor NP FLA A461 Flying Start En A435 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 41: Display Group

    Output voltage present at terminals T1, T2, and T3 (U, V, and W). Values Default Read Only Min/Max: 0/Drive Rated Volts Display: 0.1 VAC d005 [DC Bus Voltage] Present DC bus voltage level. Values Default Read Only Min/Max: Based on Drive Rating Display: 1 VDC Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 42 The output frequency scaled by A440 [Process Factor] or by A438 [Process Time Lo] and A439 [Process Time Hi]. Output Process Process Freq Factor Display Values Default Read Only Min/Max: 0.00/9999 Display: 0.01 – 1 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 43 The stop input must be present in order to start the drive. When this bit is a 1 the drive can be started. When this bit is a 0 the drive will stop. Values Default Read Only Min/Max: Display: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 44 [Control SW Ver] Main Control Board software version. Values Default Read Only Min/Max: 1.00/99.99 Display: 0.01 d017 [Drive Type] Used by Rockwell Automation field service personnel. Values Default Read Only Min/Max: 1001/9999 Display: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 45 The present value of the current at I/O Terminal 15 (0.0% = 4 mA, 100.0% = 20 mA). Values Default Read Only Min/Max: 0.0/100.0% Display: 0.1% d022 [Drive Temp] Present operating temperature of the drive power section. Values Default Read Only Min/Max: 0/120 °C Display: 1 °C Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 46: Basic Program Group

    Related Parameters: d001, d002, d013, P104, A404, t212, t214, A438 Stop drive before changing this parameter. Sets the highest frequency the drive outputs Values Default 60 Hz Min/Max: 0/400 Hz Display: 1 Hz Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 47 When using option 5 “Comm Port”, if the drive is using a network for control and the user’s program is maintaining a “Start” or “Jog” command without sending a “Stop command”, the drive will start automatically when power is cycled. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 48 DC Injection Braking Stop with Auto Shutoff. • Standard DC Injection Braking for value set in A424 Brake Time]. • Drive shuts off if current limit is exceeded. Stop input also clears active fault. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 49 Maximum Freq Accel Rate Accel Time Values Default 10.0 Secs Min/Max: 0.0/600.0 Secs Display: 0.1 Secs P105 [Maximum Freq] Speed P109 or A401 P110 or A402 Time [Accel Time x] [Decel Time x] Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 50 Resets all parameter values to factory defaults. Options 0 “Idle State” (Default) • After the reset function is complete, this parameter sets 1 “Reset Defaults” itself back to “0”. • Causes an F48 Params Defaulted fault. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 51: Terminal Block Group

    A valid start overrides this command. 12 “Jog Reverse” Drive accelerates to A404 [Jog Frequency] according to A405 [Jog Accel/Decel] and ramps to stop when input becomes inactive. A valid start overrides this command. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 52 Analog inversion can be accomplished by setting this value larger than t214 [Anlg In4-20mA Hi] or by setting t201…t202 [Digital Inx Sel] to option 15 “Anlg Invert”. Values Default 0.0% Min/Max: 0.0/ 100.0% Display: 0.1% Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 53 • A Non-resettable fault has occurred. 13 “I/O Control” Enables the output to be controlled by bit 6 of the logic command word. See Writing (06) Logic Command Data on page 102 for more information. 14…22 Reserved Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 54 Sets the trip point for the digital output relay if the value of t221 [Relay Out Sel] is 6, 7, 8, 10, or 11. t221 Setting t222 Min/Max 0/400 Hz 0/180% 0/815 Volts 0/100% Values Default Min/Max: As above Display: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 55: Communications Group

    Drive will fault on an F81 Comm Loss and coast-to-stop. 1 “Coast to Stop” Stops drive via coast-to-stop. 2 “Stop” Stops drive via P107 [Stop Mode] setting. 3 “Continu Last” Drive continues operating at communication commanded speed saved in RAM. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 56 Do not create a program that frequently uses configurable outputs to write parameter data to NVS unless C307 [Comm Write Mode] is set to option 1. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 57: Advanced Program Group

    Maximum Freq Decel Rate Decel Time Values Default 20.0 Secs Min/Max: 0.1/600.0 Secs Display: 0.1 Secs P105 [Maximum Freq] Speed P109 or A401 P110 or A402 Time [Accel Time x] [Decel Time x] Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 58 EEPROM memory. If the ESC key is used before the Enter key, the frequency returns to the original value following the normal accel/decel curve. Values Default 60.0 Hz Min/Max: 0.0/400.0 Hz Display: 0.1 Hz Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 59 A418 [Skip Frequency] Related Parameter: A419 Sets the frequency at which the drive will not operate. A setting of 0 disables this parameter. Values Default 0 Hz Min/Max: 0/400 Hz Display: 1 Hz Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 60 Sets the length of time that DC brake current is “injected” into the motor. See parameter A425 Brake Level]. Values Default 0.0 Secs Min/Max: 0.0/99.9 Secs (A setting of 99.9 = Continuous) Display: 0.1 Secs Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 61 ATTENTION: A risk of fire exists if external braking resistors are not protected. The external resistor package must be self-protected from over temperature or the protective circuit shown in Figure 9 on page 91, or equivalent, must be supplied. Values Default Min/Max: Display: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 62 Options 0 “Rev Enabled” (Default) 1 “Rev Disabled” A435 [Flying Start En] Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM. Options 0 “Disabled” (Default) 1 “Enabled” Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 63 Scales the time value when the drive is running at P105 [Maximum Freq]. When set to a value other than zero, d010 [Process Display] indicates the duration of the process. Values Default 0.00 Min/Max: 0.00/ 99.99 Display: 0.01 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 64 Options 0 “No Derate” (Default) 1 “Min Derate” 2 “Max Derate” No Derate Min Derate Max Derate % of P102 [Motor NP Hertz] % of P102 [Motor NP Hertz] % of P102 [Motor NP Hertz] Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 65 0.1 kHz Carrier Frequency (kHz) A448 [SW Current Trip] Related Parameter: P103 Enables/disables a software instantaneous (within 100 ms) current trip. Values Default 0.0 (Disabled) 0.0/(Drive Rated Amps × 2) Min/Max: Display: 0.1 Amps Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 66 A452 [Auto Rstrt Delay] Related Parameter: A451 Sets the time between restart attempts when A451 [Auto Rstrt Tries] is set to a value other than zero. Values Default 1.0 Secs Min/Max: 0.0/120.0 Secs Display: 0.1 Secs Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 67 8 “5.0, CT” (Default) Constant Torque 9 “7.5, CT” 10 “10.0, CT” 11 “12.5, CT” 12 “15.0, CT” 13 “17.5, CT” 14 “20.0, CT” 1/2 [Motor NP Volts] Settings 5-14 % P102 [Motor NP Hertz] Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 68 Display: 1 VAC A458 [Program Lock] Protects parameters against change by unauthorized personnel. Options 0 “Unlocked” (Default) 1 “Locked” A459 [Testpoint Sel] Used by Rockwell Automation field service personnel. Values Default Min/Max: 0/FFFF Display: 1 Hex A461 [Motor NP FLA] Set to the motor nameplate rated full load amps.

  • Page 69: Parameter Cross Reference - By Name

    Fault 1 Code d007 Display SW Current Trip A448 Advanced Program Fault 2 Code d008 Display Testpoint Data d019 Display Fault 3 Code d009 Display Testpoint Sel A459 Advanced Program Fault Clear A450 Advanced Program Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 70 Chapter 3 Programming and Parameters Notes: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 71: Troubleshooting

    Non-resetable This type of fault may require drive or motor repair, or is caused by wiring or programing errors. The cause of the fault must be corrected before the fault can be cleared. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 72: Fault Indication

    (Type 2) that indicate possible drive component malfunction are not resettable. Caution should be used when enabling this feature, since the drive will attempt to issue its own start command based on user selected programming. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 73: Fault Descriptions

    Check the motor and external wiring has been detected at one or to the drive output terminals for a more of the drive output grounded condition. terminals. page 71 for a description of fault types. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 74 F122 I/O Board Fail Failure has been detected in the 1. Cycle power. drive control and I/O section. 2. Replace drive if fault cannot be cleared. page 71 for a description of fault types. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 75: Common Symptoms And Corrective Actions

    Source] to option 0 “Keypad”. • Set parameter t201…t202 [Digital Inx Select] to option 5 “Local” and activate the input. I/O Terminal 01 “Stop” input is None Wire inputs correctly and/or install not present. jumper. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 76 Verify settings t201…t202 [Digital Inx Select]. • Check P108 [Speed Reference] for the source of the speed reference. Reprogram as necessary. • Review the Speed Reference Control chart on page Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 77 • Check the supply voltage. • Check all fuses and disconnects. Jumper between I/O Terminals None Install jumper or connect DC Bus P2 and P1 not installed and/or Inductor. DC Bus Inductor not connected. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 78 Chapter 4 Troubleshooting Notes: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 79: Supplemental Drive Information

    AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH. Typical designations include; Type J - JKS, LPJ, DFJ Type T - JJS, JJN Type RK1 - LPS, KTS, KTN Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 80: Specifications

    17.5 180…265 8.8 21.1 35 1655 1000GH-050 1000GH-050 (5.0) 140MT-D9E-C25 100-E26 100-C37 22F-B025N104 25.0 180…265 11.4 27.2 45 140M-F8E-C32 3441 1000GH-050 1000GH-050 (7.5) 100-E38 100-C60 22F-B033N104 33.0 180…265 16.1 38.5 60 140M-F8E-C45 3441 1000GH-050 1000GH-050 (10.0) 100-E52 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 81 For IEC applications, a DC fuse is mandatory when these terminals are connected. Connect the fuse close to the terminal. Use the specified part number from Hinode. This drive rating does not support this function. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 82 Relative Humidity 0…95% non-condensing Shock (operating) 15 g peak for 11 ms duration (±1.0ms) Vibration (operating) 1 g peak, 5…2000 Hz Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 83 Displacement Power Factor 0.98 across entire speed range Maximum Short-circuit Rating 100,000 Amps Symmetrical Actual Short-circuit Rating Determined by AIC Rating of installed fuse/ circuit breaker Transistor Type Isolated Gate Bipolar (IGBT) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 84 0.2 (0.25) 0.4 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 3.7 (5.0) 5.5 (7.5) 7.5 (10) 380…480V, 3-phase 0.4 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 3.7 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 85: Accessories And Dimensions

    3-phase 22F-B2P5N103 0.75 22F-B4P2N103 22F-B8P0N103 12.0 22F-B012N103 17.5 22F-B017N103 25.0 22F-B025N104 10.0 33.0 22F-B033N104 480V 50/60 Hz 22F-D1P5N103 3-phase 0.75 22F-D2P5N103 22F-D4P2N103 22F-D6P0N103 22F-D8P7N103 13.0 22F-D013N104 10.0 18.0 22F-D018N104 11.0 15.0 24.0 22F-D024N104 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 86 Requires two resistors that are wired in parallel. For IEC applications, a DC fuse is mandatory when these terminals are connected. Connect the fuse close to the terminal. Use the specified part number from Hinode. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 87 Input Voltage Amps MTE Catalog Number 240V 50/60 Hz 0.85 32RB001 3-phase 10.0 40RB001 480V 50/60 Hz 3.75 18RB004 3-phase 10.0 25RB005 11.0 15.0 2.68 32RB003 Use MTE RB series or equivalent inductors. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 88 DSI HIM Cable 1.0 m (3.3 ft) 22-HIM-H10 (DSI HIM to RJ45 cable) 2.9 m (9.51 ft) 22-HIM-H30 The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 89 Item Description Connected Components Windows-based software packages for programming and configuring Workbench Software Allen-Bradley drives and other Rockwell Automation products. Compatibility: Microsoft Windows® Server 2012 , Windows Server 2012 R2, Windows Server 2016 , Windows Server 2019, Windows 10 IoT...

  • Page 90: Product Dimensions

    2.1 (4.6) (3.94) (3.50) (6.85) (6.44) (0.21) (0.21) (0.20) (0.02) (5.35) (3.58) (3.20) ∅ ∅ 130.0 116.0 260.0 247.5 180.0 128.7 4.8 (10.6) — (5.12) (4.57) (10.24) (9.74) (0.22) (0.22) (0.24) (0.04) (7.09) (5.07) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 91 Figure 9 – Recommended External Brake Resistor Circuitry T (L3) Note: Applicable to Frame C drives only. S (L2) 3-phase AC Input R (L1) Power Off Power On Power Source DB Resistor Thermostat Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 92 85 (3.35) 60 (2.35) 76 (3.00) 4.9 (11) 1321-3R25-B 183 (7.20) 147 (5.80) 89 (3.50) 60 (2.35) 76 (3.00) 6.4 (14) 1321-3R35-A 193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00) 6.3 (14) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 93 Dimensions are in millimeters and (inches). Catalog Numbers: 22F-RF010-AL; 22F-RF9P5-AS, 22F-RF9P5-AL; 22F-RF6P0-AS, 22F-RF6P0-AL 72.0 (2.83) 50.0 (1.97) 31.0 (1.22) 54.0 (2.13) 229.0 (9.02) 218.5 (8.60) 218.5 (8.60) 19.0 5.5 (0.22) (0.75) 24.0 (0.94) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 94 Dimensions are in millimeters and (inches). Catalog Numbers: 22F-RF025-BL; 22F-RF021-BS, 22F-RF021-BL; 22F-RF012-BS, 22F-RF012-BL 101.0 (3.98) 50.0 (1.97) 27.0 (1.06) 74.0 (2.91) 229.0 (9.02) 216.0 (8.50) 216.0 (8.50) 15.0 5.5 (0.22) (0.59) 24.0 (0.94) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 95 Dimensions are in millimeters and (inches). Catalog Number: 22F-RF039-CS, 22F-RF039-CL; 22F-RF026-CS, 22F-RF026-CL 130.0 (5.12) 60.0 (2.36) 32.0 (1.26) 90.0 (3.54) 309.0 (12.17) 309.0 (12.17) 297.0 297.0 (11.69) (11.69) 5.5 (0.22) 17.0 (0.67) 30.0 (1.18) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 96 Accessories and Dimensions Figure 14 – Remote (Panel Mount) HIM Dimensions are in millimeters and (inches). Catalog Number: 22-HIM-C2 17.6 (0.69) (4.09) (8.66) 2.9m (3.07) (2.60) (7.64) (4.92) 60.5 (2.38) 19.1 (1.50) (0.75) (0.19) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 97 Dimensions are in millimeters and (inches). Catalog Number: 22-HIM-C2S (0.98) (3.66) (7.09) (2.64) (2.36) (6.06) 19.1 (3.03) (0.75) (0.19) 23.5 (0.93) Important: The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 98 Accessories and Dimensions Figure 16 – NEMA Type 1 Bezel Dimensions are in millimeters and (inches). Catalog Number: 22-HIM-B1 11.1 (0.44) (3.66) 25.2 (0.99) (7.09) (2.64) (2.36) (6.06) 19.1 (3.03) (0.75) (0.19) 23.5 (0.93) Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 99: Network Wiring

    RS-485 (DSI) Protocol PowerFlex 4M drives support the RS-485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. In addition, some Modbus functions are supported to allow simple networking. PowerFlex 4M drives can be multi-dropped on an RS-485 network using Modbus protocol in RTU mode.
  • Page 100 Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 4M RJ45 socket contain power and so on, for other Rockwell Automation peripheral devices and must not be connected. Wiring terminations on the master controller will vary depending on the master controller used and “TxRxD+”...

  • Page 101: Parameter Configuration

    +1. For example, Logic Command may be register address 8192 for some master devices (for example, ProSoft 3150-MCM SLC™ Modbus scanner) and 8193 for others (for example, PanelView™ terminals). Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 102: Writing (06) Logic Command Data

    14,13,12 100 = A410 [Preset Freq 0] 101 = A411 [Preset Freq 1] 110 = A412 [Preset Freq 2] 111 = A413 [Preset Freq 3] 1 = MOP Decrement, 0 = Not Decrement Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 103: Writing (06) Reference

    A xxx.x decimal value where the decimal point is fixed. For example, a decimal 8451 “123” equals 12.3 Hz and “300” equals 30.0 Hz. Returns the same data as Reading (03) Parameter d001 [Output Freq]. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 104: Reading (03) Drive Error Codes

    For example, a decimal “1” is used to address Parameter d001 [Output Freq] and decimal “109” is used to address Parameter P109 [Accel Time 1]. Additional Information Visit www.rockwellautomation.com/en-us/products/hardware/ allen-bradley/vfd.html for additional information. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 105: Rj45 Dsi Splitter Cable

    • If two peripherals will be powered up at the same time, one must be configured as the “Master” and connected to the Master port (M) and the other must be connected as the “Slave” and connected to the Slave port (S). Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 106: Dsi Cable Accessories

    PIN 8 – RJ45 Two-position Terminal Block Adapter Catalog Number: AK-U0-RJ45-TB2P (PIN 5) PIN 8 (PIN 4) PIN 1 – RJ45 Adapter with Integrated Termination Resistor Catalog Number: AK-U0-RJ45-TR1 PIN 8 PIN 1 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...

  • Page 107: Connecting An Rs-485 Network

    Customer supplied RJ45 male-to-RJ45 male cables with wires connected at pins 4 and 5 only. Both the master (M) and slave (S) ports on the RJ45 Splitter Cable operate as standard RS-485 ports in this configuration. Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 108 Appendix D RJ45 DSI Splitter Cable Notes: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 109 SW OverCurrent, 74 by Name, 69 UnderVoltage, 73 Filter, RFI, 16 Frame Designations, 8, 79, 90 Dimensions Fuses Drive, 90 Input, 16 Minimum Clearances, 12 Ratings, 79 Display, 34 Display Group Parameters, 41 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 110 RWR (Reflective Wave Reducer), 20 MOVs, 13 Safety Ground, 15 Opening the Cover, 11 Shielded Power Cables, 19 Operating Temperatures, 12 Short Circuit Protection, 16 Operator Interface, 34 Software, 39 OverVoltage Fault, 73 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 111 I/O, 22 I/O Examples, 25, 28 Terminal Block Potentiometer, 25 I/O, 23 Power, 18 Power, 22 PTC Example, 25 Terminal Block Group Parameters, 51 Three Wire Control, 25, 28 Two Wire Control, 25, 28 Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 112 Index Notes: Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 113 PowerFlex 4M Adjustable Frequency AC Drive User Manual Rockwell Automation Publication 22F-UM001E-EN-E - September 2024...
  • Page 114 At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Allen-Bradley, Compact I/O, Connected Components Workbench, DriveExecutive, DriveExplorer, DriveTools, expanding human possibility, PanelView, PowerFlex, Rockwell Automation, SLC, and TechConnect are trademarks of Rockwell Automation, Inc.

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