SportsArt Fitness DF-102 Manual
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SportsArt Fitness DF-102 Manual

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－
Safety Instructions....................................................................................
1.1 Safety Precautions................................................................................................
－
Instructions..............................................................................................
2.1 Dimensions..........................................................................................................
2.2 Part List for Box A...............................................................................................
2.3 Part List for Box B...............................................................................................
2.4 Part List for Box C...............................................................................................
2.5 Components in the Hardware Kit..........................................................................
2.6 Components on the Product..................................................................................
－
Assembly Instructions...............................................................................
STEP 1 Main Frame and Seat Frame Assembly.........................................................
STEP 2 Weight Plate Installation................................................................................
STEP 3 Application Weight Stack Sticker...................................................................
STEP 4 Install the Cable............................................................................................
STEP 5 Adjust Cable Tightness................................................................................
STEP 6 Install Leg Pad Assemblies..........................................................................
STEP 7 Install the Seat Back Support.......................................................................
STEP 8 Tower Back Cover Installation......................................................................
STEP 9 Front Top Cover............................................................................................
STEP 10 Rear Top Cover..........................................................................................
STEP 11 Install Water Bottle Holders........................................................................
STEP 12 Install Stack Fork.......................................................................................
STEP 13 Level the Product.......................................................................................
－
Operating Instructions.............................................................................
4.1 Operating the Product..........................................................................................
4.2 Testing.................................................................................................................
4.3 Maintenance........................................................................................................

TABLE OF CONTENTS

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Summary of Contents for SportsArt Fitness DF-102

  • Page 1: Table Of Contents

    TABLE OF CONTENTS － Chapter 1 Safety Instructions..................1.1 Safety Precautions....................－ Chapter 2 Instructions....................2.1 Dimensions......................2.2 Part List for Box A....................2.3 Part List for Box B....................2.4 Part List for Box C....................2.5 Components in the Hardware Kit................2.6 Components on the Product..................

  • Page 2: Chapter 1 － Safety Instructions

    － CHAPTER 1 SAFETY PRECAUTIONS 1.1 SAFETY PRECAUTIONS ● Read and follow all cautionary messages and warnings in this manual. Obtain instructions on the proper user of this machine prior to exercising. Use appropriate body positioning and controlled movements. ● Assemble and operate this product on a solid, level surface.

  • Page 3: Chapter 2 Instructions

    － CHAPTER 2 INSTRUCTIONS 2.1 DIMENSIONS...

  • Page 4: Part List For Box A

    2.2 Part List for Box A Description Qty No. Description Rear top cover Weight plate sticker (10kg~70kg) Top front cover Upper rear cover Lower rear cover Main frame...

  • Page 5: Part List For Box B

    2.3 Part List for Box B Description Qty No. Description Seat frame Seat back cushion Floating pulley Leg cushion pivot assembly Cup holder...

  • Page 6: Part List For Box C

    2.4 Part List for Box C Description Qty No. Description 5 Kg Weight Plate 2.5 Components in the Hardware Kit A hardware kit is provided in the packaging of this product. Please inspect the hardware kit for the following items. Description Specification Tool Needed...

  • Page 7: Components On The Product

    2.6 Components on the Product Some components are installed on the product. These items will be needed for product assembly. Description Specification Tool Needed Hex bolt M10*L30 Spring washer ψ ψ Washer 16* 10.2 Lock nut Upper stack carriage set Hex bolt and PU tube ψ...

  • Page 8: Chapter 3 － Assembly Instructions

    － CHAPTER 3 ASSEMBLY INSTRUCTIONS Main Frame and Seat Frame Assembly STEP 1 1-1. First, remove hardware (51,52,53,54) from the seat frame (21). 1-2. Use screws (51,52,53,54) to attach the main frame (5) and the seat frame (21). 1-3. Place the unit flat on the floor. Then secure hardware (51,52,53,54).

  • Page 9: Step 2 Weight Plate Installation

    Weight Plate Installation STEP 2...
  • Page 10 2-1. Hold upper stack carriage (55) and cut the zip tie. Gently lower the upper stack carriage (55) into place as shown.
  • Page 11 2-2. Remove hardware (56,57,58). Guide the guide rods (59) downward as shown. -10-...
  • Page 12 2-3. Tilt the guide rods (59) backward. Then lift the upper stack carriage (55) off the guide rods as shown. Carefully set the upper stack carriage aside. -11-...
  • Page 13 2-4. Insert and lower the 13 small (5 kg) weight plates (31) into place one at a time. Note: the convex side faces up. 2-5. Insert and lower the upper stack carriage (55) into place. Note: the stack fork (60) points toward the front.
  • Page 14 2-6. Tilt the guide rods (59) back into place. -13-...
  • Page 15 2-7. Lift the guide rods (59) up into their mounting stations. Then secure them with hardware (56,57,58). -14-...

  • Page 16: Step 3 Application Weight Stack Sticker

    Weight Stack Sticker Application STEP 3 -15-...
  • Page 17 Before applying weight plate stickers, please wipe the area clean, and clean your hands ' before proceeding to the next step. 3-1. Align and tape the cardboard to the upper left corner of the weight stack (31). 3-2. Peel off the top half of the weight plate sticker (6) backing. Note: leave the clear outside margin in place on the sticker.

  • Page 18: Step 4 Install The Cable

    Install the Cable STEP 4 -17-...
  • Page 19 4-1. From the floating pulley (23), remove one pulley wheel A (67) by disconnecting hardware (62,63,65,66). 4-2. From the upper covers, remove pulley cover hardware (62,63,66,68) as shown. Note: keep pulley wheel (69) on the unit. 4-3. Then, from the left and right pulley brackets remove hardware (62,63,64,66) and the pulley wheel C (71).
  • Page 20 4-4. Install the cable on the left side. (a) Cut the zip tie at position B on the cable. Note: Do not cut the inner zip tie. (b) Insert the cable as indicated, first feeding the cable through pulley C (71), then secure hardware (62,63,64,66).
  • Page 21 4-5. First, insert an open end wrench into hole . Adjust the large nut at area C to the lowest position. -20-...
  • Page 22 4-6. Install the cable on the right side. (a) Cut the zip tie in position C of the lower cable. Note: Do not cut the inner zip tie. (b) Route the cable through pulley C (71), then secure hardware (62,63,64,66). Thread the cable as indicated through the floating pulley (23).
  • Page 23 4-7. Finally, cut the zip tie at inner position D. -22-...
  • Page 24 4-8. Cut the zip tie after assembly. Pull Handle A to the proper position. -23-...
  • Page 25 4-9. Cable Route Illustration -24-...
  • Page 26 4-10. Inspect cables for interference: Make sure cables do not rub each other or the footplate cover. Cable test: Pull and push both left and right footrests inward and outward. Cable operation should be smooth and cables should not touch the footplate cover.
  • Page 27 4-11. If there is interference, make the following adjustments: (a) Remove the screws. Remove the footplate cover. (b) In areas where the cable rubs or tracks poorly, reposition the cable. (c) Finally, install the footplate cover again and second its screws. -26-...

  • Page 28: Step 5 Adjust Cable Tightness

    Adjust Cable Tightness STEP 5 Insert the stack fork (60) into the gap under the lowest weight plate. Then adjust the large nut at area D. Adjust until the upper stack (55) carriage moves slightly. To adjust the cable, loosen (Y) nut. Then adjust (X) nut. If the cable is too long, adjust (X) nut downward.

  • Page 29: Step 6 Install Leg Pad Assemblies

    Install Leg Pad Assemblies STEP 6 6-1. First, remove screws (72,77) from the bottom of the leg cushion pivot assemblies (24). 6-2. Insert the leg cushion pivot assemblies into their mount sockets. Make sure that placement slots in the leg cushion pivot assemblies insert properly (see illustration). Then secure screws (72,77) from below.

  • Page 30: Step 7 Install The Seat Back Support

    Install the Seat Back Support STEP 7 7-1. First, remove hardware (57,77,74,70) from the seat back support mount bracket as shown. 7-2. Insert the seat back support (22) directly into its mount bracket. Then secure these pieces with hardware (57,77,74,70). -29-...

  • Page 31: Step 8 Tower Back Cover Installation

    Tower Back Cover Installation STEP 8 8-1. Before installing the upper and lower rear covers, first separate A and B (41,42) set brackets by side. (Set brackets are side specific.) Use screws (43) to secure the set brackets into the back covers (3,4).
  • Page 32 8-3. Hang back cover A (3) onto screws (79). Simultaneously, hook back cover A (3) into rear cover (4). -31-...

  • Page 33: Step 9 Front Top Cover

    Front Top Cover Installation STEP 9 9-1. Use screws (43) to secure the front top cover onto the stack tower. -32-...

  • Page 34: Step 10 Rear Top Cover

    Rear Top Cover Installation STEP 10 10-1. Before starting installation of the rear top cover, press the screw sockets (44) into place on the frame where shown. 10-2. Then use screws (43) to secure the rear top cover bracket (45) onto the frame as shown.

  • Page 35: Step 11 Install Water Bottle Holders

    Install Water Bottle Holders STEP 11 11-1. Remove screws (62) from the frame. 11-2. Remove hardware (58,78,75) from the bottle holder (25). 11-3. Secure the bottle holder plate (76) in place with screws (62). Put the bottle holder (25) in place. Secure it with hardware (58,78,75) as shown. -34-...

  • Page 36: Step 12 Install Stack Fork

    Install Stack Fork STEP 12 12-1. Insert the stack fork to make sure that every weight plate can be engaged easily. -35-...

  • Page 37: Step 13 Level The Product

    Level the Product STEP 13 13-1. Level the product using levelers (in position 5) as follows: (a) Turn leveler foot B until it presses the floor. (B) Then secure nut A by screwing it upward against the unit frame. -36-...

  • Page 38: Chapter 4 － Operating Instructions

    － CHAPTER 4 OPERATION INSTRUCTIONS 4.1 Operating the Product Pull handle A and rotate the machine to select an appropriate position. Release handle A. Note adjustment values in position B. -37-...
  • Page 39 If the handle will not insert into slot [1] in area B, adjust the terminal tube bearing in area 。 Adjustment procedure: (14-2.1) Place the handle into slot [2] (14-2.2) Loosen (d) nut. Remove (e,f) screw and washer. (14-2.3) Lift the terminal tube. Turn it a half circle. Then reinsert. (14-2.4) Secure (d) nut.
  • Page 40 Rotate leg cushion pivot assemblies to inner and outer positions to exercise different muscles. -39-...

  • Page 41: Testing

    4.2 Testing Please follow operating instructions on the product sticker (3) to test operation. Insert the stack fork at the heaviest weight setting at which you can safely operate the equipment. Exercise to lift the stack several times. Then inspect the cable for proper tightness.

  • Page 42: Maintenance

    4.3 Maintenance 1. Apply lubricant to the guide rods every four months. 2. Procedure: (a)Put some lubricant on a clean, lint-free cloth. Rub the lubricated cloth on the guide rods. (b) Load the upper stack carriage. Exercise to test operation. (c) Repeat steps (1) and (2) 2-3 times.

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