Related Manuals for Lewmar V8
Summary of Contents for Lewmar V8
- Page 1 Lewmar V8/ V9/ V10/ V12 Windlass 66300094 Issue 6 Owners Installations, Operation & servicing manual...
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Page 2: Product Support
Product support Lewmar products are supported by a worldwide network of distributors and Authorised Service Representatives. If you encounter any difficulties with this product, please contact your national distributor, or your local Lewmar dealer. Details are available at: www.lewmar.com CE Approvals For CE approval certificates contact Lewmar. -
Page 3: Safety Notice
• Boating, like many other activities can be hazardous. Even the correct selection, maintenance and use of proper equipment cannot eliminate the potential for danger, serious injury or death. • Lewmar windlasses are designed and supplied for anchor control in marine applications and are not to be used in conjunction with any other use. -
Page 4: Setting Anchor
2. Anchoring Procedures IMPORTANT: Read these notes before continuing. The following guidelines are designed to assist crews in the correct usage of Lewmar anchoring equipment when deploying or retrieving the anchor. Ensure the crew are fully trained in proper anchoring techniques to safely anchor the boat. -
Page 5: Installation
3. Installation 3.1 Above deck preparation NOTE: Lewmar recommends V8/9/10/12 windlasses are specified and installed by competent marine engineers. IMPORTANT: Plan location carefully making sure that the operator can monitor the anchor recovery and rode stowage and allow for the following: 3.1-1... - Page 6 3.2 Model V8 fitting windlass • Drill 13mm diameter stud holes. • Drill 150mm and 115mm diameter holes. • With a sandwich deck construction it is important to seal the exposed surfaces. 3.2-1 3.2-2 Max 76 mm 74 Nm 3.2-4 3.2-3...
- Page 7 3. Lightly coat the shaft of the windlass with grease. Ensure the drive key is in place and, selecting the most suitable of the 4 positions, slide the motor/gearbox into position. 4. Assemble the bolts and washers and secure with Loctite® threadlock to 43Nm. Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 8 3.4 Model V9 fitting windlass • NOTE: Lewmar recommends V9 windlasses are specified and installed by competent marine engineers. ⚠ WARNING! Extremely heavy, use mechanical lift aid. • Using template drill 6 x 15mm diameter bolt holes. • Cut 178mm and 140mm diameter holes.
- Page 9 • Hydraulic drive with brake Proceed as above except this unit does not require a motor/gearbox coupling. NOTE: Additional support is required for the electric motor/gearbox using the mounting support under the motor. Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 10 3.6 Model V10/12 fitting windlass • NOTE: Lewmar recommends V10/12 windlasses are specified and installed by competent marine engineers. ⚠ WARNING! Extremely heavy, • Using template drill 6 x 17mm diameter bolt holes. use mechanical lift aid. • Cut 260mm and 120mm diameter holes.
- Page 11 4. Assemble the bolts and washers and secure with Loctite® threadlock to 43Nm. NOTE: Additional support is required for the electric motor/gearbox using the mounting support under the motor. Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 12 3.8 Model V8 remote brake cable installation (optional) Illustrations based on 68000876 3.8-1 3.8-2 1. Insert one end of the brake cable into band brake 3.8-3 pins on deck unit ensuring that both parts are fully located into recesses of pins as shown.
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Page 13: Electrical Wiring
NOTE: In a multi station installation all switches must be wired in a parallel circuit. 4.4 V8/9/10/12 AC electric wiring installation AC electric wiring information for the V8/9/10/12 will be published on a separate addition that can be found on Lewmar website www.lewmar.com... - Page 14 4.5 V8 Wiring diagram V8 windlass models Switch wire thickness: 1.5 mm² (16 AWG)
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Page 15: Hydraulic System
• Up to 40 l/min + 5/8” (16mm) bore diameter. • Up to 57 l/min + 3/4” (19mm) bore diameter. • Ref: 3.78 litres = 1 US gallon 4.54 litres = 1 Imperial gallon Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6... - Page 16 Standard Motor/gearbox Fig 5.6 Hi-Power Motor/gearbox Fig 5.5 5.5 Model V8 motor ports & drain - Hi-Power motor/gearbox The Lewmar hydraulic motor ports are: A & B ports 3/4” BSP. Drain port (only Hi-Power motor/gearbox) is ¼” BSP. • The location of the ports for the Hi-Power motor/gearbox is shown in Fig 5.5. A drain line is required for the motor/gearbox.
- Page 17 Fig 5.7-1 Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 18 Fig 5.7-2 A & B Ports 1/2” BSP V9/10 Case Drain 1/4” BSP Case Drain 1/4” BSP A & B Ports A & B Ports 3/4” BSP 3/4” BSP...
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Page 19: Operation
Remove the handle. 6.3 Capstan dog drive engagement / permanent drive 3. Place a Lewmar winch handle into the top nut and lower the capstan down onto the gypsy until resistance is felt. Back wind one quarter of a turn. Remove handle 4. -
Page 20: Power Up/Down
NOTE: Ensure that the dog drive is fully released and band brake is fully tightened. 2. Using a Lewmar winch handle carefully release the brake to allow the gypsy to run free. The descent of the chain can be controlled and stopped by tightening the band brake. - Page 21 Wind down drum until the dog drive lugs are clear of the gypsy lugs by 2 mm. Apply Loctite® threadlock to M6 screw and screw down until it stops. Drum can then be wound down fully. NOTE: Ensure spiral spring clip is in groove when reassembling. Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 22 7. Servicing 7.1 Model V8 parts...
- Page 23 MAINSHAFT GYPSY ONLY KIT 12(1), 13(1), 14(1) 66000657 MAINSHAFT GYPSY/DRUM KIT 11(1), 13(1), 14(1) 66000656 L/H CHAIN COVER KIT 9(1), 10(2) 66000655 R/H CHAIN COVER KIT 8(1), 10(2) 66000654 MOUNTING KIT 4(6), 5(1), 6(6), 7(6) Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 24 7.2 Model V9 parts...
- Page 25 29(1), 6(1), 14(1), 50(1) 66000723 16mm shortlink / DIN 766 gypsy kit 29(1), 6(1), 14(1), 50(1) 66000724 17.5mm studlink gypsy kit 29(1), 6(1), 14(1), 50(1) 66000725 18mm DIN 766 gypsy kit 29(1), 6(1), 14(1), 50(1) Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 26 7.3 Model V10/12 parts...
- Page 27 66000701 20.5mm STUDLINK GYPSY KIT 25(1), 3(1), 16(1), 42(1) 66000700 19mm STUDLINK GYPSY KIT 25(1), 3(1), 16(1), 42(1) 66000699 16mm STUDLINK GYPSY KIT 25(1), 3(1), 16(1), 42(1) 69000455 OPTIONAL 22mm ROLLER PIPE 44(1) Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
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Page 28: Specifications
8. Specifications 8.1 Model V8 dimensions 24 V 2.5 KW - 56 KG 24 V 3.5 KW - 58 KG Ø200 mm 142 mm Ø200 mm 142 mm 252 mm 494 mm 252 mm 528 mm 110 mm Ø154 mm 110 mm Ø152 mm... - Page 29 HI-POWER HYDRAULIC - 52 KG 68000881 14mm Studlink 0.550 2.205 50.4 1.984 Ø245 mm 344 mm 14mm Studlink V8 DECK UNIT DIMENSIONS 296 mm Ø200 mm 100 mm 260 mm Ø120 mm 393 mm 225 mm Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 30 8.2 Model V9 dimensions V9 HYDRAULIC V9 4KW AC/HYDRAULIC 574mm Ø245 mm 190 mm 162 mm 649 mm 173 mm 343 mm Ø250 mm 92 mm 130 mm 297 mm 338 mm 493 mm...
- Page 31 2.480 17.5mm Studlink 18mm Shortlink 18mm DIN 766 0.709 1.968 2.559 GD Version GO Version V9 DECK UNIT DIMENSIONS 395 mm Ø241 mm 146 mm 320 mm Ø150 mm 465 mm 288 mm Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 32 8.3 Model V10/V12 dimensions V10 HYDRAULIC V12 HYDRAULIC 509 mm Ø245 mm 595 mm Ø245 mm 631 mm 202 mm 712 mm 201 mm V10 5.5KW AC V12 7.5KW AC 203 mm 190 mm 203 mm 231 mm 381 mm Ø300 mm 381 mm Ø300 mm...
- Page 33 V12 Remote Hawse Only GD Version L/H Version Remote GO Version Hawse Version V10-V12 DECK UNIT DIMENSIONS 472 mm Ø300 mm 147 mm 400 mm Ø180 mm 602 mm 310 mm 470 mm Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 34 8.4 Model V8 deck template guide...
- Page 35 8.5 Model V9 deck template guide Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
- Page 36 8.6 Model V10/12 deck template guide...
- Page 37 V10 - 69000427 (500 cc/rev) 2279 30-60 7.8-15.6 4000 8800 8 - 16 26-52 2000 4400 5:1 Gearbox V12 - 69000428 (250 cc/rev) 2279 30-80 7.8-20.8 5000 11000 6-17 20-56 2500 5500 13.5:1 Gearbox Lewmar V8/V9/V10/V12 Vertical Windlass ref 66300094 Iss.6...
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Page 38: Troubleshooting
• Check unit is switched on to hydraulic oil flow. • Check electrical connections to Commander • Refer to lewmar Commander fault finding. • Check fuses & safety cut-outs 2. Hydraulic pipes connected to the wrong motor port. 2. Insufficient hydraulic fluid •... -
Page 39: Warranty
Lewmar shall not be liable in any way for Product failure, or ii Where applicable law does not permit a statutory or any resulting loss or damage that arises from: implied warranty to be excluded, then such warranty, if a. - Page 40 +44 (0)23 9248 5720 Email: info@lewmar.com Lewmar 351 New Whitfield Street Guilford, CT 06437 Tel: +1 203 458 6200 Fax: +1 203 453 5669 Email: info@lewmarusa.com www.lewmar.com Part No 66300094 Issue 6 © Copyright 2019 Lewmar Ltd. All rights reserved.