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Autopilot Drive
Product manual
Owner's Installation, Operation & Servicing manual

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Summary of Contents for Lewmar Integra Autopilot Drive

  • Page 1 Autopilot Drive Product manual Owner’s Installation, Operation & Servicing manual...
  • Page 2: Safety Notice

    Product support Lewmar products are supported by a worldwide network of distributors and Authorised Service Representatives. If you encounter any difficulties with this product, please contact your national distributor, or your local Lewmar dealer. Details are available at: www.lewmar.com CE Approvals For CE approval certificates contact Lewmar.
  • Page 3: Installation

    89300203 Cobra Pedestal Kit This drive kit directly couples to Integra Pedestal and con- sists of the following: A. Drive unit B. Interface plate C. Autopilot clutch relay 12V D. Clutch relay installation leaflet Lewmar Integra Autopilot Drive Manual ref B10420 iss.1...
  • Page 4 3.2 Preparation General position: Refer to the EMC installation guidelines. Make sure the drive will be accessible for future servicing. Mamba drives can be installed in any orientation directly onto the mounting flange on the bevel head or reduction gearbox. Environment: The drive should be mounted in a dry location, clear of any bilge water.
  • Page 5 To stop the drive sprocket rotating on the drive sha , the sha has a 5 mm square key that fits into a keyway at the centre of the sprocket. Use only Lewmar approved drive sprockets, its bore and keyway dimensions must fall within the ranges specified in Fig.3.4 for it to lock correctly to the drive sha .
  • Page 6 3.5 Typical Constellation drive installation 1. Mounting the drive and connecting to the steering 3.5-1 system Complete a steering check Before you secure the drive to your boat, you must first check the suitability of the mounting location. Attach the drive to a suitable mounting position with M8 bolts, washers and lock nuts Use Loctite™...
  • Page 7: Further Requirements

    If there is no interface plate already included in the steering system, the gearbox can be returned to our factory for adaptation at the owner’s cost. Proceed to section 3.9 Lewmar Integra Autopilot Drive Manual ref B10420 iss.1...
  • Page 8 3.8 Cobra drive installation 3.8-1 3.8-2 M6 x 15mm M6 x 20mm The Cobra drive unit mounts directly inside the Integra Pedestal. Basic requirements: Suitable cable and electrical connectors for the drive motor and clutch (see Section 4.2) Apply a smear of grease onto the drive output shaft before installation. Note: Make sure you have obtained these additional parts before you start installation.
  • Page 9: Electrical Wiring

    USCG, ABYC, NMMA or other local regulations. 4.2 Electric cable selection Lewmar recommends the installer source and install cable that meets the requirements of the standards and regulations relevant to the installation and codes of practice. The cable table gives recommended cable sizes based on total length of cable required, from the battery, follow- ing the route of the cables.
  • Page 10 A. Connect to course computer clutch control output. (1) BLUE -VE (2) RED +VE. B. Connect to Lewmar autopilot drive clutch. (3) BLACK -VE (4) BROWN +VE. C. Connect to battery power 12VDC 5A. (5) BLACK -VE (6) ORANGE +VE.
  • Page 11 5.3 Spares 89300212: Constellation sprocket Kit 89300211: Gear Kit Shimmed clutch kit:12V - 89300213 Motor Kit:12V - 89300210 24V - 89300215 24V - 89300214 Lewmar Integra Autopilot Drive Manual ref B10420 iss.1...
  • Page 12 5.4 Bavaria & Constellation drives specifications...
  • Page 13: Warranty

    Some iii Lewmar shall not be liable in any way for Product failure, or states and countries do not allow limitations on how long any resulting loss or damage that arises from: an implied warranty lasts, so this limitation may not apply a.
  • Page 14 Fax: +44 (0)23 9248 5720 Email: info@lewmar.com Lewmar / Navtec 351 New Whitfield Street Guilford, CT 06437 Tel: +1 203 458 6200 Fax: +1 203 453 5669 Email: info@lewmarusa.com www.lewmar.com Ref B10420 © Copyright 2014 Lewmar Ltd. All rights reserved.

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