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Emerson Rosemount Analytical 1054B C Instruction Manual

Conductivity microprocessor analyzer
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Emerson Rosemount Analytical 1054B C Instruction Manual

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Summary of Contents for Emerson Rosemount Analytical 1054B C

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Instruction Manual PN 51-1054BC/rev.B April 2003 Model 1054B C Conductivity Microprocessor Analyzer Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 EN50081-2. cal shock and personal injury. Emerson Process Management Rosemount Analytical Inc. 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 http://www.RAuniloc.com...
  • Page 4 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 5 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 6: Table Of Contents

    MODEL 1054B C TABLE OF CONTENTS MODEL 1054B CONDUCTIVITY MICROPROCESSOR ANALYZER TABLE OF CONTENTS Section Title Page DESCRIPTION AND SPECIFICATIONS............Features and Applications ................. Specifications ....................Ordering Information..................INSTALLATION....................General......................Unpacking and Inspection ................. Mechanical Installations ..................Electrical Wiring....................DESCRIPTION OF CONTROLS ............... Keyboard Functions...................
  • Page 7 MODEL 1054B C TABLE OF CONTENTS LIST OF FIGURES Figure No. Title Page Panel Mounting Cutout ..................Panel Mounting Tab Installation................. Wall Mounting J-Box Installation................ Wall Mounting J-Box Wiring................Pipe Mounting Installation ................. Electrical Wiring....................Wall Mount Enclosure (Option -20)..............Function Select on Keypad................

  • Page 8: Description And Specifications

    MODEL 1054B C SECTION 1.0 DESCRIPTION AND SPECIFICATIONS SECTION 1.0 DESCRIPTION AND SPECIFICATIONS • SELF DIAGNOSTICS with a user selectable fault alarm. • KEYBOARD SECURITY is user selectable. • NO BATTERY BACK-UP REQUIRED. Non-volatile EEPROM memory. • DUAL ALARMS WITH PROGRAMMABLE LOGIC. A third relay is provided with timer func- tions.

  • Page 9: 1.2 Specifications

    Model 1054B C SECTION 1.0 DESCRIPTION AND SPECIFICATIONS 1.2 SPECIFICATIONS - EMI/RFI: EN61326 Enclosure: Black, ABS, NEMA 4X, IP65, LVD: EN61010-1 CSA Enclosure 4 144 X 144 X 192 mm Ambient Temperature: -20 to 65°C (-4 to 149°F) Ambient Humidity: LED max 95% RH (5.7 X 5.7 X 7.6 in.) Wall Mount Enclosure: NEMA 4X, Heavy duty (LCD max 85% RH @ 50°C)
  • Page 10 Model 1054B C SECTION 1.0 DESCRIPTION AND SPECIFICATIONS The Model 1054B Conductivity Analyzer measures over the range of 0-2 µS/cm to 0-1,000 mS/cm. Temperature slope may be adjusted anywhere between 0 and 5% to provide greater accuracy in chemical con- centration control.

  • Page 11: 1.3 Ordering Information

    MODEL 1054B C SECTION 1.0 DESCRIPTION AND SPECIFICATIONS 1.3 ORDERING INFORMATION The Model 1054B Microprocessor Analyzer: Housed in a corrosion resistant, weatherproof enclosure and oper- ates on either 115 or 230 VAC, 50/60 Hz power. Standard features include digital display, isolated current output, dual alarms, and automatic and manual temperature compensation.

  • Page 12: Installation

    MODEL 1054B C SECTION 2.0 INSTALLATION SECTION 2.0 INSTALLATION 2.1 GENERAL. Installation must be performed by a Align the latches as shown and insert the analyz- trained technician. This analyzer's enclosure is suit- er enclosure through the front of the panel cutout. able for outdoor use.

  • Page 13: Electrical Wiring

    MODEL 1054B C SECTION 2.0 INSTALLATION 2.4 ELECTRICAL WIRING. The Model 1054B has CAUTION three conduit openings in the bottom rear of the ana- The sensitivity and stability of the analyzer lyzer housing which will accommodate 1/2-inch con- will be impaired if the input wiring is not duit fittings.

  • Page 14: Panel Mounting Cutout

    MODEL 1054B C SECTION 2.0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG. NO. REV. 41054B01 FIGURE 2-1. Panel Mounting Cutout Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 15: Panel Mounting Tab Installation

    MODEL 1054B C SECTION 2.0 INSTALLATION DWG. NO. REV. 41054A26 FIGURE 2-2. Panel Mounting Tab Installation Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 16: Wall Mounting J-Box Installation

    MODEL 1054B C SECTION 2.0 INSTALLATION DWG. NO. REV. 41054A27 FIGURE 2-3. Wall Mounting J-Box Installation Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 17: Wall Mounting J-Box Wiring

    MODEL 1054B C SECTION 2.0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG. NO. REV. 41054B14 FIGURE 2-4. Wall Mounting J-Box Wiring Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 18: Pipe Mounting Installation

    MODEL 1054B C SECTION 2.0 INSTALLATION MILLIMETER INCH DWG. NO. REV. 41054B02 FIGURE 2-5. Pipe Mounting Installation Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 19: Electrical Wiring

    MODEL 1054B C SECTION 2.0 INSTALLATION DWG. NO. REV. 41054B04 FIGURE 2-6. Electrical Wiring Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 20 MODEL 1054B C SECTION 2.0 INSTALLATION WHEN INCH AND METRIC DIMS ARE GIVEN MILLIMETER INCH DWG. NO. REV. 41054B43 FIGURE 2-7. Wall Mount Enclosure (Option -20) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 21: Description Of Controls

    MODEL 1054B C SECTION 3.0 DESCRIPTION OF CONTROLS SECTION 3.0 DESCRIPTION OF CONTROLS 3.1 KEYBOARD FUNCTIONS. All operations of the Configuration is all accomplished through a series of Model 1054B microprocessor Analyzer are controlled menus located within the set mode menu. To access by the eight (8) keypads on the front of the instrument.

  • Page 22: Item Selection And Value Adjustment Keys

    MODEL 1054B C SECTION 3.0 DESCRIPTION OF CONTROLS 3.2 Item Selection and Value Adjustment Keys. The B. SCROLL Key ( ). This key is used to é three keys located on the lower right side of the keypad é scroll through menu when selected, or are used for menu navigation, value adjustment and scroll through digits on the active (flash- entry, and item selection.
  • Page 23 MODEL 1054B C SECTION 3.0 DESCRIPTION OF CONTROLS TABLE 3-1. Key Description MAIN FUNCTION (PRESS ONCE) SECOND FUNCTION (PRESS TWICE QUICKLY) Displays - conductivity. Displays - current output (mA or % full OUTPUT scale). Set Function (w/SELECT) - One point standardization of conductivity.
  • Page 24 MODEL 1054B C SECTION 3.0 DESCRIPTION OF CONTROLS TABLE 3-2. Information Mnemonics MNEMONIC DESCRIPTION Adjustment to value reading Incorrect entry Conductivity Display Displays conductivity output (mA) Analyzer in Hold Position Displays high range value for current output Interval timer activated Displays low range value for current output Access locked –...

  • Page 25: Set Menu Items

    MODEL 1054B C SECTION 3.0 DESCRIPTION OF CONTROLS FIGURE 3-5. Set Menu Items u i n ti L dF t Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 26: Configuration

    MODEL 1054B C SECTION 4.0 CONFIGURATION SECTION 4.0 CONFIGURATION 4.1 GENERAL. This section details all of the items avail- Enter Set Mode. Pressing the ACCESS key twice able in the Set Mode to configure the analyzer to a spe- in rapid succession will place the analyzer in Set cific application.

  • Page 27: Alarm Setpoint

    MODEL 1054B C SECTION 4.0 CONFIGURATION TABLE 4-1. CONFIGURATION WORKSHEET Use this worksheet to assist in the configuration of the analyzer. Date: _________________ RANGE FACTORY SET USER SET A. Alarm 1 Setup (AL1) 1. Alarm Configuration (On/OFF) _________ 2. High or Low (H-L) (Hi/Lo) _________ 3.

  • Page 28: Alarm 1 And 2

    MODEL 1054B C SECTION 4.0 CONFIGURATION 4.2. ALARM 1 AND 2. Display Mnemonic AL1 or AL2. If OFF is selected, display will show oFF to Used to set alarm relay logic. The alarms may be acknowledge. Press ENTER key to return to AL1 or AL2, concluding routine.

  • Page 29: Interval Timer

    MODEL 1054B C SECTION 4.0 CONFIGURATION 4.3 INTERVAL TIMER. Display Mnemonic Int. This item is used to set the interval timer's relay logic. The timer can be used for sensor maintenance, such as a wash cycle to clean the sensor in a bypass line. Choices are: A.

  • Page 30: Temperature

    MODEL 1054B C SECTION 4.0 CONFIGURATION 4.4 TEMPERATURE. Display Mnemonic t-C. Select this item 4.5 CURRENT OUTPUT. Display Mnemonic is OUt. This for temperature reading and compensation choices. item is used to configure the output signal. A. Temperature Display. Display Mnemonic d-t. Select A.

  • Page 31: Defaults

    MODEL 1054B C SECTION 4.0 CONFIGURATION 4.6 DEFAULTS. Display Mnemonic dFt. This item is 4.6.1 Default Configuration (dFt). used to set the configuration of relays and output Refer to Figure 4-6. default conditions during fault or hold status. See Table 8-1 for a listing of the possible fault conditions which can be diagnosed by the analyzer.

  • Page 32: Alarm Setpoint

    MODEL 1054B C SECTION 4.0 CONFIGURATION 4.7 ALARM SETPOINT. The alarm setpoints should SCROLL ( ) and SHIFT ( ) to display the é ç be adjusted after completing the configuration proce- desired value. dure outlined in Sections 4.1 to 4.6 (Refer to Figure 4-7).

  • Page 33: Output Scale Expansion

    MODEL 1054B C SECTION 4.0 CONFIGURATION 4.8 OUTPUT SCALE EXPANSION. This section should Press the ALARM 2 key twice. The display will be followed if it is desired to scale the current output show H I briefly then display the FULL SCALE range other than the factory setting of 0-20 millisiemen.

  • Page 34: Simulate Output

    MODEL 1054B C SECTION 4.0 CONFIGURATION B. Simulate Output in Current S i C . The output can 4.9 SIMULATE CURRENT OUTPUT. The output can be simulated in mA units if d-O in Section 4.5 was con- be simulated to check the operation of devices such figured to display current doc.

  • Page 35: Start-Up And Calibration

    MODEL 1054B C SECTION 5.0 START-UP AND CALIBRATION SECTION 5.0 START-UP AND CALIBRATION 5.1 GENERAL. Calibration and operation of the Model Compare the analyzer reading to a calibrated 1054B should begin only after completion of the con- temperature reading device. If the reading figuration of the analyzer.
  • Page 36 MODEL 1054B C SECTION 5.0 START-UP AND CALIBRATION A. Two Point Calibration. (continued) B. Single Point Calibration - Slope Known. This is the recommended procedure for the initial calibration if Allow the sensor to acclimate to the solution. (The the temperature slope of the process is known. temperature reading should be stable.) Press the CAL key.

  • Page 37: Routine Standardization

    MODEL 1054B C SECTION 5.0 START-UP AND CALIBRATION 5.5 Routine Standardization. The sensor should be 5.6 Sensor Maintenance. Before performing mainte- standardized routinely if it is suspected that the nance or cleaning of the sensor, the Model 1054B process might degrade or coat the sensor. When a C should be placed in hold.

  • Page 38: Keyboard Security

    MODEL 1054B C SECTION 6.0 KEYBOARD SECURITY SECTION 6.0 KEYBOARD SECURITY 6.1 GENERAL. Display Mnemonic COd. Select this fea- 6.2 ACCESS CODE (COd). ture to display the user defined security code. Any Enter Set Mode by pressing ACCESS key twice. three digit number may be used for this code.

  • Page 39: Diagnostics And Troubleshooting

    MODEL 1054B C SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING 8.1 DIAGNOSTICS. The Model 1054B analyzer has a 8.1.2 Temperature Compensation. Table 8-2 (below) diagnostic feature which automatically searches for is a ready reference of RTD resistance values at vari- fault conditions that would cause an error in the meas- ous temperatures.

  • Page 40: Troubleshooting

    MODEL 1054B C SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING 8.2 TROUBLESHOOTING. The Model 1054B analyz- Install a jumper between TB2-6 and 7. Check er is designed with the state of the art microprocessor wiring with Figure 8-1. circuitry. This design incorporates programmed fea- Power up instrument and enter SEt menu.
  • Page 41 MODEL 1054B C SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING TABLE 8-3. Troubleshooting Guide SYMPTOM PROBLEM ACTION Fct below 0.5 or above 2.0. 1. Old or coated sensor. 1. Clean or replace sensor. Actual range determined by user. Analyzer value not the same 1.

  • Page 42: Instrument Maintenance

    MODEL 1054B C SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING Absolute Conductivity. As an aid in determining Disconnect the conductivity sensor input leads whether a problem exists in the conductivity section of from TB2-1, 3, 6 and 7. Install decade box or resis- the sensor or analyzer, or the temperature compensat- tor leads to TB2-1 and 3 and a jumper to TB2-6 ing circuits, the absolute conductivity (the uncorrected...

  • Page 43: Simulate Conductivity Input

    MODEL 1054B C SECTION 8.0 DIAGNOSTICS AND TROUBLESHOOTING Decade Box Resistor Jumper Formula: ____________ Conductivity = X 1,000,000 Resistance Table: Conductivity (µmhos) Resistance (ohms) 100,000 10,000 1,000 1,000 10,000 20,000 FIGURE 8-1. Simulate Conductivity Input Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 44: Return Of Material

    MODEL 1054B C SECTION 9.0 RETURN OF MATERIAL SECTION 9.0 RETURN OF MATERIAL 9.1 GENERAL. To expedite the repair and return of Send the package prepaid to: instruments, proper communication between the cus- Rosemount Analytical Inc. tomer and the factory is important. A return material Uniloc Division authorization (RMA) number is required.
  • Page 45 DUPLICATE SHIPMENT REFERENCE ROSEMOUNT ANALYTICAL SALES ORDER NO. _________ RETURN FOR CREDIT RETURN AUTHORIZED BY: ______________________________________ WARRANTY DEFECT____________________________________________________________________________________ _____________________________________________________________________________________________________ 24-6047 Emerson Process Management Rosemount Analytical Inc. 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 http://www.RAuniloc.com ©...
  • Page 46 NESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. RETURN OF MATERIAL Material returned for repair, whether in or out of warranty, should be shipped prepaid to: Emerson Process Management Liquid Division 2400 Barranca Parkway...
  • Page 47 The right people, the right answers, right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http://www.raihome.com Credit Cards for U.S. Purchases Only. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 http://www.raihome.com...
  • Page 48 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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