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MTS Systems Temposonics R V POWERLINK Series Operation Manual

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Temposonics
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Magnetostrictive Linear Position Sensors
R-Series V POWERLINK
Temposonics
®
Operation Manual
V

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Summary of Contents for MTS Systems Temposonics R V POWERLINK Series

  • Page 1 Temposonics ® Magnetostrictive Linear Position Sensors R-Series V POWERLINK Temposonics ® Operation Manual...

  • Page 2: Table Of Contents

    R-Series V POWERLINK Temposonics ® Operation Manual Table of contents 1. Introduction ..............................3 1.1 Purpose and use of this manual ................................3 1.2 Used symbols and warnings ..................................3 2. Safety instructions ............................. 3 2.1 Intended use ......................................3 2.2 Foreseeable misuse ....................................

  • Page 3: Introduction

    R-Series V POWERLINK Temposonics ® Operation Manual 1. Introduction 2.2 Foreseeable misuse Foreseeable misuse Consequence 1.1 Purpose and use of this manual The sensor will not work Wrong sensor connection properly or can be damaged Before starting the operation of Temposonics position sensors, ®...

  • Page 4: Installation, Commissioning And Operation

    R-Series V POWERLINK Temposonics ® Operation Manual 2.3 Installation, commissioning and operation 2.5 Warranty The position sensors must be used only in technically safe conditions. MTS Sensors grants a warranty period for the Temposonics ® To maintain this condition and to ensure safe operation, installation, position sensors and supplied accessories relating to material connection and service, work may be performed only by qualified defects and faults that occur despite correct use in accordance with...

  • Page 5: Identification

    R-Series V POWERLINK Temposonics ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® a Sensor model f Connection type 6 2 × M12 female connectors (5 pin), 5 Profi le 1 × M8 male connector (4 pin) b Design g System G Magnet slider backlash free (part no.

  • Page 6: Order Code Of Temposonics ® Rh5

    R-Series V POWERLINK Temposonics ® Operation Manual 3.2 Order code of Temposonics ® a Sensor model f Connection type 6 2 × M12 female connectors (5 pin), 5 Rod 1 × M8 male connector (4 pin) b Design g System B Base unit (only for replacement) 1 Standard J Threaded fl ange M22×1.5-6g (rod Ø...

  • Page 7: Nameplate

    R-Series V POWERLINK Temposonics ® Operation Manual 3.3 Nameplate Order code RH5SA0080U01D561U301 MAC: 00-03-CA-00-58-F6 MAC address Serial number S/N: 19020950 Date of Production 12JAN2019 Fig. 1: Example of nameplate of a R-Series V RH5 sensor with POWERLINK output 3.4 Approvals •...

  • Page 8: Product Description And Commissioning

    R-Series V POWERLINK Temposonics ® Operation Manual 4. Product description and commissioning 4.1 Functionality and system design Position magnet (Magnetic fi eld) Product designation Sensing element (Waveguide) R-Series V • Position sensor Temposonics ® Sensor model R-Series V RP5 (profile sensor) •...

  • Page 9: Styles And Installation Of Temposonics ® Rp5

    R-Series V POWERLINK Temposonics ® Operation Manual 4.2 Styles and installation of Temposonics ® RP5-M-A/-V (0.2) Sensor electronics housing Null zone Stroke length Dead zone 48 (1.89) 25…6350 / 71* (0.67) (2.28) (1.1) (1…250) (2.6 / 2.8*) e.g. for M5 or #10 screws Adjustable mounting clamp 35.6 (1.4)

  • Page 10: Styles And Installation Of Temposonics ® Rh5

    R-Series V POWERLINK Temposonics ® Operation Manual 4.3 Styles and installation of Temposonics ® RH5-M/S-A/-V – RH5 with threaded flange M18×1.5 or ¾"×16 UNF Sensor electronics housing Null zone Stroke length Dead zone 25…7620 63.5 / 66* (0.67) (2.68) (2.01) (1…300) (2.5 / 2.6*) Threaded flange »M«: M18×1.5-6g...
  • Page 11 R-Series V POWERLINK Temposonics ® Operation Manual RH5-J-A/-V – RH5 with threaded flange M22×1.5 and Ø 12.7 mm rod Sensor electronics housing Null zone Stroke length Dead zone 25…7620 73.6 (0.67) (2.68) (2.01) (1…300) (2.9) Threaded flange »J«: M22×1.5-6g (0.98) (2.09) RH5-B-A/-V –...
  • Page 12 R-Series V POWERLINK Temposonics ® Operation Manual Installation of RH5 with threaded flange In the case of threaded flange M18×1.5-6g or M22×1.5-6g, provide Fix the sensor rod via threaded flange M18×1.5-6g, M22×1.5-6g or a screw hole based on ISO 6149-1 (Fig. 11). See ISO 6149-1 for further ¾"-16 UNF-3A.

  • Page 13: Magnet Installation

    R-Series V POWERLINK Temposonics ® Operation Manual Concentric mounting 4.4 Magnet installation of block magnet Magnet Typical sensors Benefi   ts Ring magnets Rod model • Rotationally symmetrical Air gap: 3 ±2 (RH5) magnetic fi eld 8 ±2 (0.12 ±0.08) (0.31 ±0.08) Sensor element U-magnets Profi  ...
  • Page 14 R-Series V POWERLINK Temposonics ® Operation Manual NOTICE Start- and end positions of the position magnets Consider the start and end positions of the position magnets during On all sensors, the areas left and right of the active stroke length are the installation.

  • Page 15: Alignment Of The Magnet With The Option "Internal Linearization

    R-Series V POWERLINK Temposonics ® Operation Manual 4.5 Alignment of the magnet with the option For RP5 POWERLINK sensors with U-magnet applies: “Internal linearization” • Install the magnet until the marking on the magnet points to the sensor electronics housing. The internal linearization offers improved linearity of the sensor.

  • Page 16: Replacement Of Sensor

    R-Series V POWERLINK Temposonics ® Operation Manual 3. Insert the new base unit. 4.6 Replacement of sensor Mount the ground lug on a screw. Tighten the screws. The base unit of the sensor model RH5 (RH5-B) is replaceable as shown in Fig. 22 and Fig. 23 for the sensor designs »M«, »S« and »T«.

  • Page 17: Electrical Connections

    R-Series V POWERLINK Temposonics ® Operation Manual 4.7 Electrical connections Connector wiring Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on evaluating systems as follows: the sensor‘s electromagnetic compatibility (EMC). Hence correct installation of this active electronic system and the EMC of the entire Port 1 Port 2...

  • Page 18: Frequently Ordered Accessories

    R-Series V POWERLINK Temposonics ® Operation Manual 4.8 Frequently ordered accessories for RP5 design – Additional options available in our Accessories Guide 551 444 Position magnets 15.2 57 (2.24) (0.6) (1.65) (1.69) (0.94) (1.69) (0.55) (0.55) 49 (1.93) (0.79) (0.79) (0.79) 40 (1.57) 40 (1.57) 40 (1.57)
  • Page 19 R-Series V POWERLINK Temposonics ® Operation Manual 4.9 Frequently ordered accessories for RH5 design – Additional options available in our Accessories Guide 551 444 Position magnets Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 30.5 Ø 25.4 (Ø 0.17) (Ø 1.29) (Ø...
  • Page 20 R-Series V POWERLINK Temposonics ® Operation Manual 4.10 Frequently ordered accessories for POWERLINK output – Additional options available in our Accessories Guide 551 444 Cable connectors* Programming kit Cables (2.05) (1.7) M12 D-coded male connector  M8 female connector (4 pin), straight TempoLink kit for Temposonics Cable with M8 female connector  ® (4 pin), straight Part no. 370 504 R-Series V (4 pin), straight – pigtail Part no. 370 523 Part no. TL-1-0-EM08 (for D56) Part no. 530 066 (5 m (16.4 ft.)) Part no. 530 096 (10 m (32.8 ft.)) Part no. 530 093 (15 m (49.2 ft.))

  • Page 21: Operation

    Green Information Flash Basic Ethernet Mode evenly Single Preoperational Mode 1 Flash R-Series V POWERLINK Temposonics ® 2x Single Preoperational Mode 2 Flash Operation Manual 3x Single Ready to operate Flash Connection establishment completed, sensor connected to controller 5. Operation Bus error LED 5.1 R-Series V with POWERLINK interface The position sensor R-Series V POWERLINK transfers position and...

  • Page 22: Node Id Configuration Of R-Series V Powerlink

    R-Series V POWERLINK Temposonics ® Operation Manual 6. Node ID configuration of R-Series V POWERLINK This chapter describes how to adjust the node ID of the R-Series V POWERLINK. The node ID is used to identify a device in a POWERLINK network. Each node ID only exists once in the network. The node ID can have a value between 1 and 240, where 240 is OU TP IN PU...
  • Page 23 R-Series V POWERLINK Temposonics ® Operation Manual Connecting a computer via USB connection 6.1.4 Graphical User Interface (GUI) The TempoLink smart assistant can also be connected via USB. If the computer is Wi-Fi enabled deactivate Wi-Fi on the computer before Click the menu symbol in the top left to get to the main menu: setting up the USB connection.
  • Page 24 R-Series V POWERLINK Temposonics ® Operation Manual 6.1.5 LEDs of TempoLink smart assistant Three LEDs in the lid of the TempoLink smart assistant display the current status of the tool: TempoLink smart assistant LEDs Status LEDs Fig. 35: Changing the node ID of the connected sensor After the node ID has been configured, click the EXIT COMMAND LED A MODE button.

  • Page 25: Introduction Of "Automation Studio

    R-Series V POWERLINK Temposonics ® Operation Manual Name Description 6.2 Introduction of “Automation Studio” STATE_SEARCH_FOR_NODE This is the initial state in this project. In this state, PLC tries to read the vendor ID of The following is a description how to set the node ID of the controlled nodes starting from node ID 1 up to R-Series POWERLINK as well as the R-Series V POWERLINK using node ID 239 (all node IDs which are supposed...
  • Page 26 R-Series V POWERLINK Temposonics ® Operation Manual 6.2.4 Program executed by PLC once after start-up (SdoAccessInit.c) This program initializes the state of the implemented state machine as well as the node ID variable. It also sets the variable which is used to store the node ID of the first found MTS controlled node to a value which is invalid for a controlled node (source code below).
  • Page 27 R-Series V POWERLINK Temposonics ® Operation Manual Source Code “SdoAccessCyclic.c” /******************************************************************** * COPYRIGHT -- ******************************************************************** * Program: SdoAccess * File: SdoAccessCyclic.c * Author: SSchumacher * Created: November 18, 2014 ******************************************************************** * Implementation of program SdoAccess ********************************************************************/ #include <bur/plctypes.h> #ifdef _DEFAULT_INCLUDES #include <AsDefault.h>...
  • Page 28 R-Series V POWERLINK Temposonics ® Operation Manual 6.2.6 Variable watch after successful execution of the implemented state machine As shown in the variable watch, a MTS controlled node has been found at node ID 32. The node ID has been successfully set to 1. Fig.

  • Page 29: Integration Of R-Series V Powerlink In The Control System

    R-Series V POWERLINK Temposonics ® Operation Manual 7. Integration of R-Series V POWERLINK in the control system Navigate to the location where the XDD file for the R-Series V NOTICE POWERLINK is stored. Select the XDD file and confirm by clicking the Follow the information given in the controller operation manual.
  • Page 30 R-Series V POWERLINK Temposonics ® Operation Manual Adding R-Series V POWERLINK to a network As in the system designer also in the physical view on the left the sensor is connected to the control. To enable the controller to In the right of the main view is the “Toolbox - Hardware Catalog”. Choose the R-Series V POWERLINK in the “Toolbox - Hardware communicate with the sensor, the node ID previously set on the Catalog”...
  • Page 31 R-Series V POWERLINK Temposonics ® Operation Manual The available configuration data of the sensor is divided in two groups: • Channels: Measurement data of the sensor, that can be transferred cyclically. To activate cyclic transmission of a specific data item, click on the data item column called "Value"...

  • Page 32: Communication Segment

    R-Series V POWERLINK Temposonics ® Operation Manual 7.2 Communication segment The parameters of the group "Channels" (available data items for cyclic transmission): Index Subindex Name Object type Attribute Data type Description 2302 Number of detected magnets Variable Unsigned8 Current number of magnets detected on the sensor 2303 PSU voltage Variable...
  • Page 33 R-Series V POWERLINK Temposonics ® Operation Manual The parameters of the group “Device Specific Parameters”: Index Subindex Name Object type Attribute Data type Description 2201 Number of magnets Variable Unsigned8 Setting the number of position magnets that are used simultaneously on the measuring rod/profile Note: If the number is greater than in the order  code, an alarm is issued.
  • Page 34 R-Series V POWERLINK Temposonics ® Operation Manual Index Subindex Name Object type Attribute Data type Description 6010 With the preset, a value is entered for the current position which is to be Preset values for multi-sensor devices Array output at this position in the future. The difference between the entered Number of entries Variable Unsigned8...
  • Page 35 R-Series V POWERLINK Temposonics ® Operation Manual Index Subindex Name Object type Attribute Data type Description This object contains the position value, at which bit 2 of the according 6401 Work area low limit Array p406_work_area_state_channel in object 6400h flags the underflow of Number of entries Variable Unsigned8...

  • Page 36: Maintenance And Troubleshooting

    R-Series V POWERLINK Temposonics ® Operation Manual 8. Maintenance and troubleshooting 8.1 Error conditions, troubleshooting See chapter "5. Operation" on page 21. 8.2 Maintenance The sensor is maintenance-free. 8.3 Repair Repairs of the sensor may be performed only by MTS Sensors or a repair facility explicitly authorized by MTS Sensors.

  • Page 37: Technical Data

    R-Series V POWERLINK Temposonics ® Operation Manual 10. Technical data 10.1 Technical data Temposonics ® Output Interface Ethernet POWERLINK Data protocol POWERLINK V2 Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets Measurement parameters Resolution: Position 0.5…100 µm (selectable) Cycle time Stroke length...

  • Page 38: Technical Data Temposonics ® Rh5

    R-Series V POWERLINK Temposonics ® Operation Manual 10.2 Technical data Temposonics ® Output Interface Ethernet POWERLINK Data protocol POWERLINK V2 Measured value Position, velocity/option: Simultaneous multi-position and multi-velocity measurements up to 30 magnets Measurement parameters Resolution: Position 0.5…100 µm (selectable) Cycle time Stroke length ≤...
  • Page 39 11. Appendix I Safety Declaration Safety Declaration Dear Customer, Dear Customer, If you return one or several sensors for checking or repair, we need you to sign a safety declaration. The purpose of this declaration is to ensure If you return one or several sensors for checking or repair, we need you to sign a safety declaration. The purpose of this declaration is to ensure that the returned items do not contain residues of harmful substances and / or that people handling these items will not be in danger.
  • Page 40 R-Series V POWERLINK Temposonics ® Operation Manual 12. Appendix II C Y L I N D E R P O R T D E T A I L S P O R T D E T A I L ( P D ) F O R R H 5 - S : NOTES: 1.
  • Page 41 MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2020 MTS Systems Corporation. No license of any intellectual property rights is granted.

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