MTS Systems Temposonics R V SSI Series Operation Manual

MTS Systems Temposonics R V SSI Series Operation Manual

Magnetostrictive linear position sensors

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Temposonics
®
Magnetostrictive Linear Position Sensors
R-Series V SSI
Temposonics
®
Operation Manual
V

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Summary of Contents for MTS Systems Temposonics R V SSI Series

  • Page 1 Temposonics ® Magnetostrictive Linear Position Sensors R-Series V SSI Temposonics ® Operation Manual...
  • Page 2: Table Of Contents

    R-Series V SSI Temposonics ® Operation Manual Table of contents 1. Introduction ..............................3 1.1 Purpose and use of this manual ................................3 1.2 Used symbols and warnings ..................................3 2. Safety instructions ............................. 3 2.1 Intended use ......................................3 2.2 Foreseeable misuse ....................................
  • Page 3: Introduction

    R-Series V SSI Temposonics ® Operation Manual 1. Introduction 2.2 Foreseeable misuse Foreseeable misuse Consequence 1.1 Purpose and use of this manual The sensor will not work Wrong sensor connection properly or can be damaged Before starting the operation of Temposonics position sensors, ®...
  • Page 4: Installation, Commissioning And Operation

    R-Series V SSI Temposonics ® Operation Manual 2.3 Installation, commissioning and operation 2.5 Warranty The position sensors must be used only in technically safe conditions. MTS Sensors grants a warranty period for the Temposonics ® To maintain this condition and to ensure safe operation, installation, position sensors and supplied accessories relating to material connection and service, work may be performed only by qualified defects and faults that occur despite correct use in accordance with...
  • Page 5: Identification

    R-Series V SSI Temposonics ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® a Sensor model g System 5 Profile 1 Standard b Design h Output G Magnet slider backlash free (part no. 253 421) S SSI L Block magnet L (part no. 403 448) i Function M U-magnet OD33 (part no.
  • Page 6: Order Code Of Temposonics ® Rh5

    R-Series V SSI Temposonics ® Operation Manual 3.2 Order code of Temposonics ® a Sensor model f Connection type 5 Rod 0 M16 male connector (7 pin) b Design g System B Base unit (only for replacement) 1 Standard J Threaded flange M22×1.5-6g (rod Ø 12.7 mm) h Output M Threaded flange M18×1.5-6g (standard) S SSI...
  • Page 7: Nameplate

    R-Series V SSI Temposonics ® Operation Manual 3.3 Nameplate Order code RH5MA0250M01D701S1012G8 Resolution, Data length, Format 1 µm, 24 bit, Gray Serial number S/N: 19220911 Date of Production 01JUN2019 Fig. 1: Example of nameplate of a R-Series V RH5 sensor with SSI output 3.4 Approvals •...
  • Page 8: Product Description And Commissioning

    R-Series V SSI Temposonics ® Operation Manual 4. Product description and commissioning 4.1 Functionality and system design Position magnet (Magnetic fi eld) Product designation Sensing element (Waveguide) R-Series V • Position sensor Temposonics ® Sensor model R-Series V RP5 (profile sensor) •...
  • Page 9: Styles And Installation Of Temposonics ® Rp5

    R-Series V SSI Temposonics ® Operation Manual 4.2 Styles and installation of Temposonics ® RP5-M-A/-V Sensor electronics housing Null zone Stroke length Dead zone 48 (1.89) 11.7 25…6350 / 71* (0.46) (2.28) (1.1) (1…250) (2.6 / 2.8*) e.g. for M5 or #10 screws 35.6 (1.4) Ø...
  • Page 10: Styles And Installation Of Temposonics ® Rh5

    R-Series V SSI Temposonics ® Operation Manual 4.3 Styles and installation of Temposonics ® RH5-M/S-A/-V – RH5 with threaded flange M18×1.5 or ¾"×16 UNF Sensor electronics housing Null zone Stroke length Dead zone 11.7 25…7620 63.5 / 66* (0.46) (2.68) (2.01) (1…300) (2.5 / 2.6*)
  • Page 11 R-Series V SSI Temposonics ® Operation Manual RH5-J-A/-V – RH5 with threaded flange M22×1.5 and Ø 12.7 mm rod Sensor electronics housing Null zone Stroke length Dead zone 11.7 25…7620 73.6 (0.46) (2.68) (2.01) (1…300) (2.9) Threaded flange »J«: M22×1.5-6g (0.98) (2.09) RH5-B-A/-V –...
  • Page 12 R-Series V SSI Temposonics ® Operation Manual Installation of RH5 with threaded flange In the case of threaded flange M18×1.5-6g or M22×1.5-6g, provide Fix the sensor rod via threaded flange M18×1.5-6g, M22×1.5-6g or a screw hole based on ISO 6149-1 (Fig. 11). See ISO 6149-1 for further ¾"-16 UNF-3A.
  • Page 13: Magnet Installation

    R-Series V SSI Temposonics ® Operation Manual Concentric mounting 4.4 Magnet installation of block magnet Typical use of magnets Magnet Typical sensors Benefi ts Air gap: 3 ±2 8 ±2 (0.12 ±0.08) Ring magnets Rod model • Rotationally symmetrical (0.31 ±0.08) Sensor element (RH5) magnetic fi eld...
  • Page 14 RP5 with block magnet Sensor electronics housing Reference edge of mounting Start position End position R-Series V SSI Temposonics ® 25.5 (1) 68.5 / 73.5* (2.7 / 2.9*) Operation Manual * Stroke length > 5000 mm (196.9 in.) RH5 with ring magnet & U-magnet Start- and end positions of the position magnets Consider the start and end positions of the position magnets during Sensor electronics housing...
  • Page 15: Replacement Of Sensor

    R-Series V SSI Temposonics ® Operation Manual 3. Insert the new base unit. 4.5 Replacement of sensor Install the ground lug on a screw. Tighten the screws. The base unit of the sensor model RH5 (RH5-B) is replaceable as shown in Fig. 19 and Fig. 20 for the sensor designs »M«, »S« and »T«.
  • Page 16: Electrical Connections

    R-Series V SSI Temposonics ® Operation Manual 4.6 Electrical connections Connector wiring Connect the sensor directly to the control system, indicator or other Placement of installation and cabling have decisive influence on evaluating systems as follows: the sensor‘s electromagnetic compatibility (EMC). Hence correct installation of this active electronic system and the EMC of the entire M16 connector system must be ensured by using suitable metal connectors, shielded...
  • Page 17: Frequently Ordered Accessories

    R-Series V SSI Temposonics ® Operation Manual 4.7 Frequently ordered accessories – Additional options available in our Accessories Guide 551 444 Position magnets 15.2 57 (2.24) (1.65) (0.6) (1.69) (0.55) (1.69) (0.94) (0.55) 49 (1.93) (0.79) (0.79) (0.79) 40 (1.58) 40 (1.57) 40 (1.57) 40 (1.57)
  • Page 18 R-Series V SSI Temposonics ® Operation Manual O-rings Mounting hardware ¾"-16 UNF-3A M18×1.5-6g (0.34) (0.43) Ø 19.3 Ø 16.4 (Ø 0.76) (Ø 0.65) Ø 2.2 Ø 2.2 (Ø 0.09) (Ø 0.09) O-ring for threaded fl ange O-ring for threaded fl ange Hex jam nut M18×1.5-6g Hex jam nut ¾"-16 UNF-3A ¾"-16 UNF-3A...
  • Page 19 R-Series V SSI Temposonics ® Operation Manual Cables TMPU cable PVC cable PUR cable Tefl on cable ® Part no. 530 029 Part no. 530 032 Part no. 530 052 Part no. 530 112 Material: TMPU jacket; orange Material: PVC jacket; gray Material: PUR jacket;...
  • Page 20: Programming

    R-Series V SSI Temposonics ® Operation Manual 5. Programming The data is transferred serially at SSI, whereby the controller determines the time of the polling. During data transmission, the 5.1 Introduction procedure described below is carried out (Fig. 26): 1. In the idle state, when no data is transmitted, the data line and the SSI interface clock line are at high level.
  • Page 21: Led Status

    R-Series V SSI Temposonics ® Operation Manual Error 5.2 LED Status Description Troubleshooting Condition Configuration Invalid configuration of Check the configuration of The LED on the sensor visualizes the current sensor status. In normal Error the sensor the sensor. function the LED is continuously green. In other cases the color of the Contact MTS Sensors.
  • Page 22: Programming And Configuration

    R-Series V SSI Temposonics ® Operation Manual 5.3 Programming and configuration 2. The TempoLink smart assistant is used in an application between 5.3.1 Connection of TempoLink smart assistant to sensor and the sensor and the controller. After connection of the TempoLink power supply smart assistant to the sensor connect the male connector of the adapter cable to the connector that was removed from the sensor.
  • Page 23: Establishing A Connection Via Browser

    R-Series V SSI Temposonics ® Operation Manual Connecting a computer via USB connection Connection status The TempoLink smart assistant can also be connected via USB. If the Green Information computer is Wi-Fi enabled deactivate Wi-Fi on the computer before ON Connection to sensor is established setting up the USB connection.
  • Page 24 R-Series V SSI Temposonics ® Operation Manual To change parameters, start the command mode. In command mode, the sensor does not output a position value, but the value 0. The status LED of the sensor flashes blue. By clicking the ENTER COMMAND MODE button a new menu will open.
  • Page 25 R-Series V SSI Temposonics ® Operation Manual • Resolution: Setting the resolution of the position measurement • Linearization: Setting the internal linearization (coming soon) • Enabled: Internal linearization can only be activated if the table of internal linearization is stored on the sensor •...
  • Page 26: Leds Of Tempolink Smart Assistant

    R-Series V SSI Temposonics ® Operation Manual NOTICE 6. Maintenance and troubleshooting Changes to the sensor parameters must also be set to the controller. Different parameter values on sensor and controllers can lead to 6.1 Error conditions, troubleshooting unpredictable behavior of the controller. See chapter "5.
  • Page 27: Technical Data

    R-Series V SSI Temposonics ® Operation Manual 8. Technical data 8.1 Technical data Temposonics ® Output Interface SSI (Synchronous Serial Interface) – differential signal in SSI standard (RS-485 / RS-422) Data format Binary or gray Data length 8…32 bit Data transmission rate 70 kBaud …1 MBaud, depending on cable length: Cable length...
  • Page 28: Technical Data Temposonics ® Rh5

    R-Series V SSI Temposonics ® Operation Manual 8.2 Technical data Temposonics ® Output Interface SSI (Synchronous Serial Interface) – differential signal in SSI standard (RS-485 / RS-422) Data format Binary or gray Data length 8…32 bit Data transmission rate 70 kBaud …1 MBaud, depending on cable length: Cable length <...
  • Page 29: Appendix I

    Signature Signature Date Date GERMANY GERMANY MTS Systems Corporation MTS Systems Corporation MTS Sensor Technologie MTS Sensor Technologie Tel. + 49 - 23 51- 95 87 0 Tel. + 49 - 23 51- 95 87 0 Tel. +1 919 677-0100 Tel.
  • Page 30: Appendix Ii

    R-Series V SSI Temposonics ® Operation Manual 10. Appendix II C Y L I N D E R P O R T D E T A I L S P O R T D E T A I L ( P D ) F O R R H 5 - S : NOTES: 1.
  • Page 31 MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation in the United States; MTS SENSORS and the MTS SENSORS logo are trademarks of MTS Systems Corporation within the United States. These trademarks may be protected in other countries. All other trademarks are the property of their respective owners. Copyright © 2019 MTS Systems Corporation. No license of any intellectual property rights is granted.

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Temposonics v rp5 seriesTemposonics v rh5 series

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