Norac UC 4.5 Installation Manual
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Norac UC 4.5 Installation Manual

Spray height control system
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Hagie
STS 2008 14/16 120'
Installation Manual
HG4

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Summary of Contents for Norac UC 4.5

  • Page 1 Hagie STS 2008 14/16 120' Installation Manual...
  • Page 2 Reorder P/N: UC4.5-BC-HG4-INST Rev B (Hagie STS 2008 14/16 120') NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     General UC4.5 System Layout ................. 2     Kit Parts ........................3     Ultrasonic Sensor Installation .................. 7     Roll Sensor Installation .................... 12     Electrical Installation ....................13     Hydraulic Installation ....................

  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc4.5 System Layout

    2 General UC4.5 System Layout Figure 1 illustrates the general layout of the UC4.5 system components: Figure 1: General UC4.5 System Layout...

  • Page 6: Kit Parts

    3 Kit Parts Kit Overview Figure 2: HG4 System Parts...
  • Page 7 Hydraulic Plumbing Figure 3: HG4 Hydraulic Plumbing...
  • Page 8 List of Parts Item Part Number Name Quantity 105728 RAM-233 RAIL MOUNT ADAPTER KIT FOR RAM-202 BASE 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 43210-10 CABLE UC5 NETWORK 18 AWG 10M 43220-01 CABLE UC5 NETWORK 14 AWG 1M 45100 UC4.5 BOOM CONTROL PANEL...
  • Page 9 P - PIPE Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.

  • Page 10: Ultrasonic Sensor Installation

    4 Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 4, following the instructions below. Figure 4: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 11 Ultrasonic Sensor Serial Number Arrangement When installing the sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 12 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 13 4. Mount the inner sensor brackets approximately half-way between the outer wing sensor brackets and the sprayer chassis. 5. Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube. A problem can arise if a sensor is not mounted correctly. It is possible for the sensor to read off of the boom instead of the ground.
  • Page 14 Main Lift Sensor Installation 1. Assemble the main lift sensor bracket (B11) as shown in Figure 8. Figure 8: Main Lift Bracket Assembly 2. There are a variety of ways to mount the main lift bracket on most sprayers. The bracket should position the sensor approximately in the center of the sprayer, forward of the boom.

  • Page 15: Roll Sensor Installation

    Tighten screws to 10 in-lbs (1.1 Nm). Figure 10: Mounting Roll Sensor to Bracket 2. Attach the roll sensor and roll sensor bracket to the boom, near the NORAC valve block using the provided cable ties. 3. Once the block is mounted, fasten the temperature probe from E03 to the NORAC valve block using the included 3/8x1/2”...

  • Page 16: Electrical Installation

    6 Electrical Installation 1. Install the UC4.5 Control Panel (E01) in the cab of the sprayer. Mount the panel where it will be clearly visible and within easy reach of the operator. In the Hagie cab, a good spot to mount the UC4.5 control panel is on the right hand side of the cab, next to the spray controller.

  • Page 17: Hydraulic Installation

    Component failure due to oil contamination is not covered under the NORAC UC4.5 system warranty. It is recommended that a qualified technician perform the hydraulic installation.
  • Page 18 The figure below shows a top view of the linear roll cylinder. Notice how the bottom target (red) is not aligned with the sensor mount and spring target. The figure to the side is a side view of the assembled linear roll cylinder. Figure 14 - Linear Roll Cylinder Sensor and Target Alignment...
  • Page 19 6. Install the cylinder onto the sprayer with the damper end (end with no hoses) at the top. When installing the cylinder use the correct spacers, as shown in Figure 15. 7. Torque the 1” mounting bolt to 500 ft-lbs. All other Revisions Figure 15: Linear Roll Cylinder Mounting 8.
  • Page 20 4. Mount the NORAC valve block to the sprayer valve mounting bracket. 5. Follow Figure 3 for the remainder of the plumbing. 6. When plumbing the system, the “B” lines of the NORAC valve block must be connected to the Hagie “raise” lines.

  • Page 21: Software Setup

    8 Software Setup 1. Start up the sprayer and test the sprayer’s functionality. The NORAC control panel does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section.

  • Page 22: Cable Drawings

    9 Cable Drawings 9.1 ITEM C05: 43210-10 - CABLE UC5 NETWORK 18 AWG - 10M 9.2 ITEM C07: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 23 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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