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Norac UC4.5 Installation Manual

Spray height control systems. evrard lpag2, lpag5 auto height
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EVRARD LPAG2, LPAG5 Auto Height
Installation Manual
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Summary of Contents for Norac UC4.5

  • Page 1 EVRARD LPAG2, LPAG5 Auto Height Installation Manual...
  • Page 2 Reorder P/N: UC4.5-BC-EV1-INST Rev D (EVRARD LPAG2, LPAG5 Auto Height) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information...

  • Page 3: Table Of Contents

    Contents Introduction ........................ 1     General UC4.5 System Layout ................. 2     Kit Parts ........................3     Existing System Check ....................8     Ultrasonic Sensor Installation .................. 9     Roll Sensor Installation .................... 14  ...

  • Page 4: Introduction

    1 Introduction Congratulations on your purchase of the NORAC UC4.5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General Uc4.5 System Layout

    2 General UC4.5 System Layout Figure 1 illustrates the general layout of the UC4.5 system components: Figure 1: General UC4.5 System Layout (METEOR) Figure 2: General UC4.5 System Layout (ALPHA)

  • Page 6: Kit Parts

    3 Kit Parts Kit Overview Figure 3: EV1 System Parts...
  • Page 7 Hydraulic Plumbing Figure 4: EV1 Hydraulic Plumbing...
  • Page 8 44865-12 HYDRAULICS FITTING KIT - HD3 UC4.5-BC-MANUAL- OPERATOR MANUAL UC4.5 SPRAY HEIGHT CONTROL OPERATOR UC4.5-BC-EV1-INST MANUAL INSTALLATION UC4.5 EVRARD LPAG2, LPAG5 AUTO HEIGHT 105882 UC5 NETWORK 6 PIN PLUG 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT...
  • Page 9 P - PIPE Do not use high speed power tools/drills when installing hardware. The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 10 3.5 EVRARD Parts Lists The required EVRARD parts necessary for the UC4.5 install are listed below. Item Part Number Name Quantity EVRARD01 3/ 8” BSPP TEE FITTING EVRARD02 6FBSP-6FBSP HOSE, 182 CM EVRARD03 6MBSP-6MBSP FITTING EVRARD04 6FBSP TEE FITTING (ALL FEMALE) EVRARD05 6MBSP-6MBSP FITTING, 1.2MM ORIFICE...

  • Page 11: Existing System Check

    4 Existing System Check 1. Before beginning the install, ensure all hydraulic boom functions are operating properly on the sprayer.  All Fold Functions  Main Lift Function  Wing Tilt Functions  Slant Function 2. Inspect slide pads and wear surfaces for excessive wear. Replace or adjust if necessary. 3.

  • Page 12: Ultrasonic Sensor Installation

    5 Ultrasonic Sensor Installation Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 6, following the instructions below. Figure 6: Breakaway Bracket Assembly 1. Compress the spring and insert it together with the collar into the base. 2. Slide the tube through the assembled part. 3.
  • Page 13 Ultrasonic Sensor Serial Number Arrangement When installing the sensors, start with the smallest serial number on the left-hand side, and proceed to the largest serial number on the right hand side. Each sensor has a serial number stamped on the sensor housing. Apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation.
  • Page 14 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error. These rules should be followed for both the wing sensors and the main lift (middle) sensor. 1. In its lowest position, the sensor must be 9 inches (23 cm) or more from the ground (A). 2.
  • Page 15 Figure 11. 5. Ensure the clamps are tight to prevent the bracket from rotating downward. 6. Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube. Figure 10: Sensor Bracket Mounted to Boom, Near the Break-Away Spring.
  • Page 16 Main Lift Sensor Installation 1. Mount the main lift sensor bracket (B11). Avoid mounting the bracket in front of or near flat horizontal surfaces since this may reduce the sensor’s performance. Mounting as illustrated in Figure 12 requires drilling 2 holes in the boom frame. Flat Surface Figure 12: Mounting the Main-Lift Sensor Bracket on LPA2 Centerpart Avoid mounting the main lift sensor over or near a wheel-track.

  • Page 17: Roll Sensor Installation

    6 Roll Sensor Installation Bracket Assembly 1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine screws. Tighten screws to 10 in-lbs (1.1 Nm). 2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the bracket mounting.
  • Page 18 3. Item E04 is attached to the rotating part of the boom (to the EVRARD valve block mounting bracket (EVRARD06) as pictured). If mounted to item EVRARD06 as shown, the NORAC roll sensor mounting bracket is not required. Otherwise, mount in a similar fashion, using the roll sensor mounting bracket.
  • Page 19 Temperature Probe Once the block is mounted, fasten the temperature probe from E03 to the NORAC valve block using the included 3/8x1/2” bolt as illustrated in Figure 16. Figure 16: NORAC Valve Block with Temperature Probe Installed...

  • Page 20: Electrical Installation

    1. Mount the UC4.5 control panel in the cab in a suitable location. Leave the power switch off. 2. Connect P16 and P4 of the power cable C10 to the UC4.5 Control Panel. Cable tie C10 to the RAM mount to help provide strain relief. Route C10 from the tractor cab to the sprayer hitch.
  • Page 21 (the connectors that are held together with a cable tie). Insert C19 into the unused 3-way shroud on C11. Figure 17: Opened Electronics Enclosure - J1 and J2 as indicated by arrows. NORAC UC4.5 EVRARD Function...
  • Page 22 4. Connect the valve interface cable (C03) to connector S6 on the valve extension cable (C11). 5. Connect the 2-pin connectors on the valve interface cable to the NORAC valve block, as shown in Figure 18. 6. The connectors on the valve cable (C03) are marked RIGHT UP, LEFT UP, RIGHT DOWN and LEFT DOWN.

  • Page 23: Hydraulic Installation

    4. Install the 6MB-6MBSP fittings (F02) fittings into the “B” ports on the NORAC block. Tighten to 18 ft-lbs (24 Nm). 5. Install the 6MBP (F03) plugs into the “A” ports on the NORAC block and tighten to 18 ft- lbs (24 Nm).
  • Page 24 Ensure that no hydraulic components will interfere with any sprayer parts or be pulled tight at any time. 1. Install the NORAC valve block to the EVRARD mounting bracket (EVRARD06) as illustrated in Figure 20. 2. If the bracket is not available, use the included mounting hardware and secure the block near the location as indicated in Figure 20.
  • Page 25 6. Connect hoses EVRARD02 to the tee fitting using fittings EVRARD03. Connect the other end of EVRARD02 to the “B” ports on the NORAC valve block. 7. The “A” ports on the NORAC block are plugged. The “lower” lines of the cylinders are to remain attached to the EVRARD sprayer valve block.

  • Page 26: Software Setup

    2. If any functions do not work, review the hydraulic and electrical portions of this manual to check for proper installation. 3. Turn on the power for the UC4.5 Control Panel using the switch on the side of its chassis. 4. The procedure for the installation of the UC4.5 Spray Height Control system is now complete.

  • Page 27: Cable Drawings

    10 Cable Drawings 10.1 ITEM C03: 44656D – CABLE VALVE VARIABLE RATE DT...
  • Page 28 10.2 ITEM C05: 43210-20 - CABLE UC5 NETWORK 18 AWG - 20M 10.3 ITEM C07: 43220-01 - CABLE UC5 NETWORK 14 AWG - 1M...
  • Page 29 10.4 ITEM C10: 44650-50 - CABLE UC4.5 POWER GENERIC PULL- TYPE...
  • Page 30 10.5 ITEM C11: 44651-50 - CABLE UC4.5 EXTENSION VALVE GENERIC...
  • Page 31 10.6 ITEM C12: 44658-35 – CABLE UC4 INTERFACE GENERIC...
  • Page 32 10.7 ITEM C13: 44658-36 – CABLE UC4 INTERFACE WINGS GENERIC...
  • Page 33 10.8 ITEM C30: 43250-06 – CABLE UC5 BATTERY PIGTAIL FUSED...
  • Page 34 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722...

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