Toshiba G9000 Series Installation And Operation Manual
Scib energy storage system
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Summary of Contents for Toshiba G9000 Series
- Page 1 G9000 SERIES SCiB Energy Storage System INSTALLATION AND OPERATION MANUAL Part # 98485-002 December 2019 Manufactured in the USA © Copyright 2019 TOSHIBA International Corporation All rights reserved.
- Page 3 The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently, contact your Toshiba sales office or call Toshiba Power Electronics Division at 855-803-7087 Nothing in this manual shall alter Toshiba International Corporation’s standard terms and conditions or the...
- Page 4 SCiB ENERGY STORAGE SYSTEM Please complete the following information and retain for your records. JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE STARTUP PERFORMED BY G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
- Page 5 (See https://www.toshiba.com/tic/industrial/uninterruptible-power-systems. ) Toshiba and SCiB are registered trademarks of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners. Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.
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Page 7: Table Of Contents
RS-485 Connections....................... 30 Operation............................. 32 Operating Instructions (G9000 UPS 80–750kVA) ............32 Operating Instructions (G9000 UPS 1000–2000kVA) ............. 33 Specifications ..........................34 Interfaces........................... 35 10.1 Communication Circuit Overview.................. 35 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 8 Appendix B – Modbus Register Map ....................40 Register Details ........................42 Cell Level Monitoring Registers (Firmware Version 2 Only) ............. 45 Appendix C – Test Codes ......................... 47 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
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Page 9: Introduction
Introduction This manual provides information on how to safely install and operate your G9000 Series UPS System with the SCiB Energy Storage System (ESS). This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. -
Page 10: General Safety Instructions
Ground Symbol indicates the location of the equipment grounding conductor. Electrical – Voltage & Shock Hazard Symbol indicates parts inside may cause electric shock. Explosion Hazard Symbol indicates parts may explode. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 11: Signal Words
Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices. • Be trained in rendering first aid. For further information on workplace safety visit www.osha.gov. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 12: Factory Authorized Personnel
Factory Authorized Personnel Factory authorized personnel have been factory trained and certified to install, service, and repair the G9000 UPS & SCiB Energy Storage System (ESS). Contact the Toshiba Customer Support Center for assistance in locating the factory- authorized personnel nearest you. -
Page 13: Scib Energy Storage System Safety
Hazardous DC voltages are present in the system. This hazard will always be present in a battery system including when it is offline. The Toshiba SCiB Modules within the SCiB ESS can present a risk of electrical shock and high short circuit current. Use extreme caution when installing and maintaining the system. -
Page 14: Unintended Usage
Disclaimer IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE SCIB ESS. -
Page 15: General Maintenance
Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for information on proper disposal of SCiB ESS components. It is illegal to dispose of certain components without conforming to environmental regulations for industrial/commercial waste. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 16: Transporting
Always use a crane, forklift, or pallet jack for transporting and positioning the units. Pushing/pulling on the sides of the unit to move it may result in damage to the SCiB ESS. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 17: Battery Disposal
(e.g. insulating tape) (Ref. Section 13, MSDS SB-SDS-P0045E dated 7/21/2011) For any questions regarding disposal please contact Toshiba Customer Support Center (855) 803-7087. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 18: Unpacking
• If provided, DO NOT remove the protective plastic sheet cover until installation. • Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative. Unpacking the SCiB Energy Storage Cabinet CAUTION TOP HEAVY EQUIPMENT. THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE. - Page 19 Front SCIB ENERGY STORAGE SHIPPING FIGURE 4.1: CRATE G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
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Page 20: Transporting By Forklift
DO NOT tilt units when lifting and/or transporting. Minimize the impact when lowering the cabinet to the floor. Insert the forks here FIGURE 4.2: SCIB ENERGY STORAGE CABINET: FRONT VIEW - FORK ACCESS DIMENSIONS IN CHANNEL BASE G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 21: Warning Labels
Below are representative warning labels and their location on the SCiB Energy Storage System. NOTICE Make sure all the warning labels are installed in the appropriate locations. If a label is missing or illegible, contact Toshiba Customer Support Center or an authorized representative. NOTICE The SCiB Energy Storage Cabinet contains Lithium Ion Batteries. -
Page 22: Storage/Operating Environment
The optimal relative humidity at the storage location should be between 50 – 60%. • Humidity must not exceed 90%. • Avoid locations where UPS may be exposed to corrosive gas. • Avoid locations with dirt and/or dust. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 23: Operating Precautions
2. DO NOT insert metal objects or combustible materials in the ventilation slots of the SCiB ESS. 3. DO NOT place, hang, or paste any objects on the exterior surfaces of the SCiB ESS. 4. DO NOT attempt to disassemble, modify, or repair the SCiB ESS. Call your Toshiba sales representative for repair information. -
Page 24: Maintenance Precautions
Misuse of equipment could result in injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 25: Installation
SCiB ESS after initial installation. Electrical shock, injury or UPS/ESS failure may occur if non-authorized technicians attempt to modify or relocate the SCiB ESS. Please contact Toshiba Customer Support Center if you plan to move or make modifications to the UPS CAUTION Install the UPS system in a controlled environment. -
Page 26: Installation Procedure
Voltage exists at battery terminals. Proper PPE should be worn when making electrical connections G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 27 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
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Page 32: Anchorage
Once unpacked and moved to final location, install the ESS using the four holes in the channel base. Anchor the unit us- ing appropriate hardware. Reference Figure 7.6 for base dimensions and anchoring hole details.. FIGURE 7.6: BOTTOM VIEW OF SCIB ESS G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 33: Procedure For Cable/Wire Connections
7.7. Note: Use only S-STP Ethernet Cable. Use of non S-STP Ethernet cable will cause loss of communication between cabinets. This step applies to ESS with multiple cabinets only. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 34: Customer Supplied Equipment
Stranded #12 – #14 (19 Strand or Less) 600VAC Stranded Tin-Bonded #12 – #14 (19 Strand or Less) 600VAC Recommended Breaker Size Trip Rating Voltage 10A, 2-Pole 600VAC G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 35 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
- Page 36 SCiB Battery Connections Negative-1 Positive-2 Positive-1 Negative-2 FIGURE 7.8: JUMPER CONNECTION DIAGRAM G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
- Page 37 SCiB Communication Connections RJ-CTRL RJ-CMU101 RJ-FT1 RJ-FT2 RJ-CMU201 RJ-SVC1 RJ-SVC2 RJ-PWR1 RJ-PWR2 RJ-FT1 RJ-FT2 FIGURE 7.9: COMMUNICATION INTERFACE DIAGRAM G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
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Page 38: Rs-485 Connections
FIGURE 7.11: 2-PORT HALF DUPLEX CONNECTION CH B+ (Z) CH A+ (B) CH A- (A) CH B- (Y) P5 (RS 485) GND/Shield FIGURE 7.12: 4-PORT FULL DUPLEX CONNECTION G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 39 If firmware version 2.01 is installed on the SCiB ESS, a multi-drop/daisy-chain connection can be made to CN3 following the below diagram. This requires that the dip switches on the Toshiba Host board are set to half-duplex. This action should be performed by a technician.
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Page 40: Operation
7. The green LED will start flashing indicating the UPS is charging the batteries. 8. Once the batteries are fully charged, then the green LED will stay on. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 41: Operating Instructions (G9000 Ups 1000-2000Kva)
7. The green LED will start flashing indicating the UPS is charging the batteries. 8. Once the batteries are fully charged, then the green LED will stay on. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 42: Specifications
480VAC, 5A, 2PH, 2W Maximum Number of ESS cabinets that may be paralleled by direct bus bar connection Maximum Number of ESS cabinets in a single UPS System G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 43: Interfaces
This software resides in TIC control board and acts as gateway to control one or up to eight G9000 SCiB Energy Storage Systems. Each cabinet contains two strings of 18 Toshiba SCiB Modules. The software should be setup where one sys- tem is a leader and the other systems are followers that will report to the leader system. -
Page 44: Leds
Blink Four battery module reaches Battery has reached the Temperature Warning Times Every Unit the warning-level set- heat level. Reduce heat to prevent fault. 5 Seconds point (default 55 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 45: Unit Fault Conditions
6. If optional fuse indicators are opened. (Only if installed) 7. If either of the micro-switches for the fuse trays is activated. 8. If battery breaker is opened. *value is subject to change. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... -
Page 46: Appendix A - Dimensional Drawings
G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 47 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
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Page 48: Appendix B - Modbus Register Map
Max. cell voltage (fault protected by BMU) 40019 Max. cell voltage indicated by 1mV/LSB (3.0V) Min. cell voltage (fault protected by BMU) 40020 Min. cell voltage indicated by 1mV/LSB (1.3V) G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 49 Right string min. cell temp. / 40040 cells indicated by 1°C/LSB. Usage cell temperature value in Right string. module No. range -40°C to 125°C Usage range: module No. 1 to 28. G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
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Page 50: Register Details
1 – System has no fault. One or more contactors is open. ◦ Service (b5): 1 – System has not fault. Both contactors are closed. • Bits 6-7: contactor status ◦ 0 – Open; 1 – Closed G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 51 Bit 0: Left string contactor open ◦ Bit 1: Left string over cell temperature warning ◦ Bit 2: Left string over cell voltage warning ◦ Bit 3: Left string under cell voltage warning G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
- Page 52 During the 5 sec display, the cabinet ID (1 digit) will be on always; the warning or fault status (5 digits) will display from the highest digit to the lowest digit (0.5 sec on/off time for each digit) G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
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Page 53: Cell Level Monitoring Registers (Firmware Version 2 Only)
G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 54 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
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Page 55: Appendix C - Test Codes
CAB ID = 000 Bit 2 Abnormal Bit 3 Bit 4 Ready <560V Bit 5 Service No Fault Bit 6 Left String Close Bit 7 Right String Close G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002... - Page 56 Bit 0 Breaker Status Breaker Open Fuse Status Fuse Normal Bit 1 Tray Status Tray Open Bit 2 Bit 3 Host-Host CAN COM Status Host-Host CAN COM Normal G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
- Page 57 Status Description Bit 0 Bit 1 Bit 2 Bit 3 Left String BMU to Host COMM Status Left String BMU to Host COMM Fault Bit 4 Bit 5 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
- Page 58 Right String Contactor Open Bit 9 Right String Over Cell Temp Warning Bit 10 Right String Over Cell Voltage Warning Bit 11 Right String Under Cell Voltage Warning Bit 12 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
- Page 59 Right String Contactor Open Bit 9 Right String Over Cell Temp Warning Bit 10 Right String Over Cell Voltage Warning Bit 11 Right String Under Cell Voltage Warning Bit 12 G9000 Series SCiB Energy Storage Cabinet Installation and Operation Manual – 98485-002...
- Page 61 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION - UPS 13131 West Little York Road, Houston, Texas 77041 US (855) 803-7087 Fax. (713) 896-5212 Canada (800) 872-2192 www.toshiba.com/tic/industrial/uninterruptible-power-systems Printed in the U.S.A.
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