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Toshiba G9000 SERIES Installation And Operation Manual

480/480 v 80/100/160/225/300/500/750 kva
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UNINTERRUPTIBLE POWER SYSTEM (UPS)
G9000 SERIES
INSTALLATION AND
OPERATION MANUAL
480/480 V 80/100/160/225/300/500/750 kVA
Document: 4GBA0012 Rev. E
P/N 61480-008
January 2013

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  Summary of Contents for Toshiba G9000 SERIES

  • Page 1 UNINTERRUPTIBLE POWER SYSTEM (UPS) G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 80/100/160/225/300/500/750 kVA Document: 4GBA0012 Rev. E P/N 61480-008 January 2013...
  • Page 2 G9000 Installation and Operation Manual...
  • Page 3 G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480 V 80/100/160/225/300/500/750 kVA Document No. 4GBA0012 Rev. E P/N 61480-008 January 2013 G9000 Installation and Operation Manual...
  • Page 4 G9000 Installation and Operation Manual...
  • Page 5: Important Notice

    The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION. The warranty contained in the contract between the parties is the sole warranty of TOSHIBA, and any statements contained herein do not create new warranties or modify the existing warranty.
  • Page 6: Purpose And Scope Of Manual

    TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
  • Page 7: Table Of Contents

    Table of Contents List of Tables ............................ii List of Figures ............................iii How to use this Manual ........................... 1 INTRODUCTION ..........................2 SAFETY PRECAUTIONS ....................... 3 GENERAL ..........................6 DEFINITIONS.......................... 7 OPERATION OVERVIEW ....................... 8 SPECIFICATIONS ........................ 20 OPERATOR CONTROLS AND INDICATORS ................26 LED DISPLAY ........................
  • Page 8: List Of Tables

    List of Tables Table 1.1 UPS installation environment ................... 4 Table 1.2 Rating of bypass input circuit breaker ..............5 Table 1.3 Power specifications ....................20 Table 1.4 UPS module information ..................21 Table 1.5.a Detail of specifications ....................22 Table 1.5.b Typical efficiencies at various loads .................
  • Page 9 List of Figures Figure 1.1 Single line diagram – normal operation ..............8 Figure 1.2 Single line diagram – bypass operation ..............9 Figure 1.3 Single line diagram – battery operation ..............10 Figure 1.4.1 UPS parts location (80,100kVA) ................12 Figure 1.4.2 UPS parts location (160,225kVA) ................
  • Page 10 Figure 2.18 The connector (CN1) of PSAU-60 (PS1)..............44 Figure 2.19 The terminal block (TN) of PSAU-60 (PS1) ............. 44 Figure 2.20 The connector (CN44) of PSAU-60 (PS1) ............... 44 Figure 2.21 The connector (CN27) of DPAU-60 (SW1) .............. 44 Figure 3.1 UPS terminal designation ..................
  • Page 11: How To Use This Manual

    Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, Toshiba field service group assistance and correspondence is recommended. G9000 Installation and Operation Manual...
  • Page 12: Introduction

    INTRODUCTION The Toshiba Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure, brown-outs, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manufacturer's instructions. This manual contains descriptions required to operate the UPS.
  • Page 13: Safety Precautions

    WARNING 2 CAUTION In no event will TOSHIBA be responsible or liable for either indirect or consequential damage or injury that may come from the misuse of this equipment. Don’t modify the UPS entirely or partially. Any modifications without authorization by TOSHIBA could result in personal injuries, death or destruction of the UPS.
  • Page 14: Table 1.1 Ups Installation Environment

    WARNING 3 NOTE The UPS is to be installed in a controlled environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. Keep the installation environment per standard described as follows: UPS Installation Environment TABLE 1.1 Item Environment standard Installation...
  • Page 15: Table 1.2 Rating Of Bypass Input Circuit Breaker

    WARNING 4 NOTE This UPS does not include a Bypass input circuit breaker (MCCB) to protect the bypass circuit. The Bypass input circuit breaker (MCCB) is to be field supplied and installed. Recommended Breaker (MCCB)'s Specifications are as follows: Rating of Bypass Input Circuit Breaker TABLE 1.2 Capacity (kVA) Bypass Voltage (Vac) Bypass Rating (Aac) Breaker (A)
  • Page 16: General

    UPS. The UPS is simple to start-up, operate and maintain. The G9000 SERIES UPS is available in seven kVA sizes - 80, 100, 160, 225, 300, 500, 750 kVA. Specifications for each kVA model appear in Section 1.5. The principles of operation described herein are applicable to all models.
  • Page 17: Definitions

    DEFINITIONS UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) – All components within the UPS Module Cabinet and associated batteries that function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "System". UPS MODULE CABINET – The metal enclosure which contains the Converter / Charger, Inverter, Static Transfer Switch, Internal Bypass line, operator controls, and internal control systems required to provide specified AC power to a load.
  • Page 18: Operation Overview

    OPERATION OVERVIEW The UPS provides two power paths between the utility source and the critical load. Figure 1.1 shows the path for normal operation, with the load powered by the inverter. Figure 1.2 shows the path for bypass operation, with the load supplied through the static bypass line.
  • Page 19: Figure 1.2 Single Line Diagram - Bypass Operation

    In the event of a UPS module failure during Parallel Operation, the critical load power will be continually supplied and shared by all other UPS. The Bypass Input breaker and cables are to be supplied and installed by the user or the constructor.
  • Page 20: Figure 1.3 Single Line Diagram - Battery Operation

    In the event of a load overcurrent, the UPS transfers to bypass without interruption to the critical load. In the case of the Parallel Operation, all UPS will transfer to bypass without interruption to the critical load. The internal control system determines the operation of the two paths, with the load powered from the inverter being the normal operation.
  • Page 21 When power is restored after a low battery shutdown, the UPS converter(s) automatically restarts operation, the charger(s) recharges the batteries and the Inverter(s) is automatically restarted without operator intervention. Load is automatically assumed by the inverter without operator intervention. * (s) : In the case of the Parallel Operation The power drawn by the load is equally shared between all UPS regardless of the presence or absence of the UPS that is (are) in battery operation or not whenever the system is in the Parallel Operation.
  • Page 22: Figure 1.4.1 Ups Parts Location (80,100Kva)

    FIGURE 1.4.1 UPS Parts Location (80,100kVA) UPS module Front View 8. Parallel I/F PCB CPMS IFAU-08 CPMC Inverter, Converter, Charger Unit 5. Relay PCB 1. LCD touch panel RYAU-09 monitor display 2. Display PCB 4. Main PCB DPAU-81 UPGR-M 6. External Communication Connector 7.
  • Page 23: Figure 1.4.3 Ups Parts Location (300Kva)

    FIGURE 1.4.3 UPS Parts Location (300kVA) a) UPS cabinet – Front View b) Door Backside (Main Cabinet) 1. LCD Touch Panel 1. LCD Touch 5. Power Supply PCB Monitor Display Panel Monitor PSAU-73 Door Display Door 2. Display DPAU-81 Power Ground Fault Supply Sensor...
  • Page 24: Figure 1.4.4 Ups Parts Location (500Kva)

    FIGURE 1.4.4 UPS Parts Location (500kVA) a) UPS cabinet – Front View b) Backside of Left Door 1. LCD Touch 1. LCD Touch Panel Left Right Monitor Display Panel Monitor Door Door Display Door 2. Display PCB DPAU-81 Power Supply 4.
  • Page 25: Figure 1.4.5 Ups Parts Location (750Kva)

    FIGURE 1.4.5 UPS Parts Location (750kVA) a) UPS cabinet – Front View b) Backside of Left Door 6. External 1. LCD Touch Left Right 1. LCD Touch Panel Communication Panel Monitor Monitor Display Door Door Connector Display Door 2. Display PCB DPAU-81 4.
  • Page 26: Figure 1.5 Display Pcb Dpau-81

    FIGURE 1.5 Display PCB DPAU-81 CNV.SW switch 13. SW6 11. SW1 START STOP 12. SW5 MAINTENANCE RESET switch button button TEST switch button FIGURE 1.6 External I/F PCB IOAU-09 17. External contact signal terminal block G9000 Installation and Operation Manual...
  • Page 27: Figure 1.7.1 Parallel I/F Pcb Ifau-08 (80-225Kva)

    FIGURE 1.7.1 Parallel I/F PCB IFAU-08 (80-225kVA) IFAU-08 TLIN TLOUT CBIN CBOUT CAIN CAOUT CN96 CN95 CN94 FIGURE 1.7.2 Parallel I/F PCB IFAU-09 (300-750kVA) CN99 CN98 CN97 CN96 TLIN TLOUT COUT CN954 CN953 CN952 CN951 CN944 CN943 CN942 CN941 TLBIN TLAIN TLBOUT TLAOUT...
  • Page 28: Figure 1.8 Main Pcb Upgr-M

    FIGURE 1.8 MAIN PCB UPGR-M 15. SW3 52L S/W switch 14. SW2 11. SW1 BOOT switch RESET switch Description of Figures 1.4.1-5 to 1.8: LCD Touch Panel Monitor Display The Liquid Crystal Display (LCD) Touch Panel Monitor Display indicates power flow, measured values and fault and error messages via user selectable display screens.
  • Page 29 Main PCB UPGR-M (Figure 1.8): Switches on UPGR-M board : FOR SERVICE PERSONNEL ONLY - (11) SW1 (RESET switch) - (14) SW2 (BOOT switch) - (15) SW3 (52L S/W switch) Relay PCB RYAU-09 (80-225kVA) Power Supply PCB PSAU-73 (300-750kVA) External Communication Connector RS232C connector on DPAU-81 board : FOR SERVICE PERSONNEL ONLY Refer to FIGURE 2.18 for details.
  • Page 30: Specifications

    SPECIFICATIONS The UPS nameplate displays the rated kVA as well as nominal voltages and currents. The nameplate is located on the inside of the UPS front door. TABLE 1.3 Power Specifications Rated output Input voltage Bypass input voltage Output voltage Power 3 phase / 3 wire 3 phase / 3 wire...
  • Page 31: Table 1.4 Ups Module Information

    TABLE 1.4 UPS Module Information a) Overall Dimension Width Depth Height Net Weight Typical Cable [in.] [in.] [in.] [lbs.] Heating [kVA] Knockout (mm) (mm) (mm) (kg) [kBTU/h] 27.6 32.8 80.6 10.8 BOTTOM (700) (832) (2,047) (388) 27.6 32.8 80.6 13.5 BOTTOM (700) (832)
  • Page 32: Table 1.5.A Detail Of Specifications

    TABLE 1.5.a Detail of Specifications Rated Output kVA Rated Output kW 202.5 AC INPUT Configuration 3 phase, 3 wire Voltage 480 V (+15% to -20%) Frequency 60 Hz (+/-10%) Power Factor >.99 Lagging at 25% – 115% Load Input kVA 76 kVA 95 kVA 151 kVA...
  • Page 33 Rated Output kVA Batt. Capacity Required 75 kWB 94 kWB 149 kWB 210 kWB 311 kWB 518 kWB 776 kWB at Full Load Output Number of Cells AC OUTPUT Configuration 3 phase, 3 wire Voltage 480 V Voltage Regulation ±1% (0 – 100% balanced load); ±2% (0 – 100% unbalanced load) Voltage Adj.
  • Page 34: Table 1.5.B Typical Efficiencies At Various Loads

    no sidecars used. Rated Output kVA Enclosure NEMA 1 Audible Noise 70 dB @ 1 m 72 dB @ 1 m 73 dB @ 1 m Listings/Standards UL 1778; cUL; FCC Class A-Article 47 – Part 15 B; UL 1778; cUL; IEC 62040-2 Cat. C3; ISO 9001;...
  • Page 35: Table 1.6 Rating Of Contactors, Breakers And Fuses

    TABLE 1.6 Rating of Contactors, Breakers and Fuses OUTPUT CAPACITY OF EQUIPMENT 80kVA 100kVA 160kVA 225kVA 300kVA 500kVA 750kVA NUMBER APPLICATION 72kW 90kW 144kW 202.5kW 300kW 500kW 750kW AC input contactor 135A 135A 200A 285A 452A 680A 1005A STS contactor 135A 150A 260A...
  • Page 36: Operator Controls And Indicators

    OPERATOR CONTROLS AND INDICATORS The G9000 Series operator controls and indicators are located as follows (Door exterior) : FIGURE 2.1 Operation/Display Panel (Front panel) G9000 Installation and Operation Manual...
  • Page 37: Led Display

    LED DISPLAY 1) Load on inverter [ LOAD ON INVERTER ](green) Illuminates when power is supplied from inverter to the critical load. (Indicates the state of inverter transfer switch "52C".) 2) Battery operation [ BATTERY OP. ](orange) Illuminates when power is supplied from batteries following a power failure. 3) Load on bypass [ LOAD ON BYPASS ](orange) Illuminates when power is supplied to load devices by static bypass.
  • Page 38: Liquid Crystal Display (8)

    LIQUID CRYSTAL DISPLAY (8) The Liquid Crystal Display (LCD) touch panel indicates power flow, measured values, operational guidance, data records and error messages. The LCD panel has a back-light which facilitates viewing in different ambient lighting conditions. The LCD will automatically clear and turn off, if the screen is not activated within 3 minute period.
  • Page 39: Figure 2.3.1 Startup/Shutdown Screen

    FIGURE 2.3.1 Startup/Shutdown Guidance FIGURE 2.3.2 Startup guidance FIGURE 2.3.3 Shutdown guidance Follow Startup/Shutdown guidance accordingly. MEASUREMENT MENU (FIGURES 2.4.1 to 2.4.3) This screen shows details of measured values. Input and Output values are displayed. During Battery operation, Remaining battery power and Run time are also displayed. FIGURE 2.4.1 Input values G9000 Installation and Operation Manual...
  • Page 40: Figure 2.4.2 Output Values

    FIGURE 2.4.2 Output values FIGURE 2.4.3 Values in Battery operation C) OPERATION MENU (FIGURES 2.5.1 to 2.5.2) This screen prompts the user to select: (a) whether the start & stop operation will be performed by local or remote operation; (b) date & time adjustment; (c) battery equalizing charge. The battery equalizing charge operation key will appear when battery equalizing charge is set up (Setup is based on battery type).
  • Page 41: Figure 2.6.1 Log Menu

    D) LOG MENU (FIGURES 2.6.1 to 2.6.3) This LOG MENU displays two Touch icons in EVENT LOG and BATTERY LOG. Pressing the EVENT LOG icon, up to 50 condition/operation records will be displayed. Press ▲ or ▼ button for page turning. Pressing the BATTERY LOG icon, Number of battery operations and Summed battery operation time are displayed.
  • Page 42: Input Power Failure

    2.3.2 Input Power Failure During an Input Power Failure, the UPS inverter will be powered by the UPS batteries. The following will be displayed on the main and measurement screen (Indication of battery operation and remaining battery time). FIGURE 2.7.1 Main screen FIGURE 2.7.2 Measurement screen (Battery operation) (Battery operation)
  • Page 43: Figure 2.9 Message Screen

    1) MESSAGE The display shows a fault code, the description of the fault and a guidance of what action is to be taken by the user. A maximum of 10 faults are displayed at one time. If an input power failure occurs during a fault condition, the fault indication and input power failure announcement are alternatively displayed at 5 second intervals.
  • Page 44: External Signal Terminal Block

    EXTERNAL SIGNAL TERMINAL BLOCK The UPS is equipped with a series of input/output terminals for external annunciation of alarms and for remote access of certain UPS functions. The layout of terminals is shown in Figure 2.10.1 and 2.10.2 with a functional description of the input/output port presented. OUT1 to OUT8 are user programmable, but factory default settings are shown in Figure 2.10.1.
  • Page 45: Figure 2.10.2 External Signal Terminal Block (Tn1)

    FIGURE 2.10.2 External Signal Terminal Block (NEC Class2) CB2 UVR Battery Breaker Panel CB2 AX Load Circuit Breaker 52L AX IN1: REMOTE INVERTER START (User supplied dry contact) IN2: REMOTE INVERTER STOP IN3: BATTERY TEMP. HIGH IN4: POWER DEMAND REMOTE EPO G9000 Installation and Operation Manual...
  • Page 46: Figure 2.11 Control Wiring For External Contacts

    A) Output Contacts (for external alarm annunciation) Output contacts consist of form “A”(NO) dry type contacts. Rated capacity of all output contacts is NEC Class2 (30Vdc/1Adc). All dry contacts should be operated at their rated values or lower. Figure 2.11 illustrates a typical installation.
  • Page 47: Figure 2.12 Remote "Start" Contact Connections

    The UPS is equipped with a selectable output contact feature. The above alarms are the default settings. Contact Toshiba International Corporation for setup information. NOTE B) Input Contacts (for remote access of UPS) External contacts are provided by the user of the UPS system. Terminal voltage at the UPS is 24VDC.
  • Page 48 The UPS is equipped with a selectable input contact item. The above items are the default settings. Contact Toshiba International Corporation for setup information. NOTE In all cases, a switch having a protective cover is recommended in order to reduce the possibility of accidental operation.
  • Page 49: Remoteyeii Introduction

    FIGURE 2.13.3 (500-750kVA). FIGURE 2.13.1 Configuration of the RemotEyeII (Overview: 80-225kVA) PSAU-60 (PS1) Cable2 Cable3 (provided) Cable1 DPAU-81 (provided) (SW1) RemotEyeII “ ” * Consult Toshiba International Corporation for details on RemotEyeII monitoring software and its capabilities. G9000 Installation and Operation Manual...
  • Page 50: Figure 2.13.2 Configuration Of The Remoteyeii (300Kva)

    Configuration of the RemotEyeII (300kVA) Back of the front door (Main cabinet) RemotEyeII DPAU-81 (SW1) Cable2 Cable3 (provided) PSAU-60 (PS1) Cable1 (provided) “ ” * Consult Toshiba International Corporation for details on RemotEyeII monitoring software and its capabilities. G9000 Installation and Operation Manual...
  • Page 51: Figure 2.13.3 Configuration Of The Remoteyeii (500-750Kva)

    Configuration of the RemotEyeII (Overview: 500-750kVA) Back of the front left door (Main cabinet) RemotEyeII Cable2, Cable3 (provided) PSAU-60 (PS1) Cable1 (provided) DPAU-81 (SW1) “ ” * Consult Toshiba International Corporation for details on RemotEyeII monitoring software and its capabilities. G9000 Installation and Operation Manual...
  • Page 52: Figure 2.14 Connection Between Display Control Pcb (Sw1) And Remoteyeii Module

    The Power Supply PCB (PSAU-60, designated as PS1) and the Cable1 (designated as 3BBA0083P001) are equipped with G9000 UPS units. The Cable2 (D-sub 9pin) and the Cable3 (12V power cable) are included in the RemotEyeII package. The Power Supply PCB (PS1) provides connectivity between the Display Control PCB (DPAU-81, designated as SW1) and the RemotEyeII module in G9000 UPS units.
  • Page 53: Table 2.1 Parts List For Ups Monitoring

    The parts (included RemotEyeII) for UPS monitoring are listed below. TABLE 2-1 Parts list for UPS monitoring Parts No. Part name Qt’y PSAU-60* :Power supply PCB (PS1) 3BBA0083P001 :Cable1 RemotEyeII module D-sub 9-pin to RJ45 Cable:Cable2 12V Power Cable:Cable3 * – PCB revision suffix may be applied. FIGURE 2.15 PSAU-60 PCB (PS1) D-sub connector CN1 Connector CN44...
  • Page 54: Figure 2.18 The Connector (Cn1) Of Psau-60 (Ps1)

    2.6 CONNECTOR DEFINITION FIGURE 2.18 The connector (CN1) of PSAU-60 (PS1) Description Pin 1 Not used Pin 2 Receive data Pin 3 Transmit data Pin 4 Not used Pin 5 Signal ground Pin 6 Not used Pin 7 Not used Pin 8 Not used Pin 9...
  • Page 55: Installation And Operation

    INSTALLATION AND OPERATION TRANSPORTATION AND INSTALLATION TABLE 3.1 How to transport and install the system Transportation Installation Transport unit with forklift. Using the pre-drilled four holes in the UPS If carry by overhead crane, use four M12 channel base, anchor the unit using eyebolts.
  • Page 56: Procedure For Cable Connections

    D) External Battery Supply Please refer to the following when installing and maintaining batteries: 1. The customer shall refer to the battery manufacturer's installation manual for battery installation and maintenance instructions. 2. The maximum permitted fault current from the remote battery supply, and the DC voltage rating of the battery supply over-current protective device are NOTE shown in Table 3.3.
  • Page 57 After the completion of the input power cables connection: With a phase rotation meter, check that the phase rotation of the AC Input power terminals A, B and C as well as the Bypass Input power terminals A40, B40 and C40 →...
  • Page 58 - Parallel control signal for CN96, CN97, CN98 and CN99 as shown in Fig. 3.7.2 – 4. b.) Power wire connection From UPS AC Output Terminals to Toshiba Tie Cabinet (TTC) (Refer to Figure 3.6 and 3.7.1 – 4) G9000 Installation and Operation Manual...
  • Page 59: Table 3.4 Recommended Cable Sizes

    TABLE 3.4 Recommended Cable Sizes Input Side Output Side Bypass Side DC Input Side Input Output Cable Torque Cable Torque Cable Torque Cable Torque Capacity Voltage Voltage Size ft. lbs Size ft. lbs Size ft. lbs Size ft. lbs 1 AWG – 17-22 1 AWG –...
  • Page 60: Table 3.5 Crimp Type Compression Lug

    TABLE 3.5 Crimp Type Compression Lug WIRE WIRE RECOMMENDATION CRIMP TOOL REQUIRED SIZE STRAND BURNDY TYPE Y35 OR Y46 (CODE) CLASS VENDOR CAT. NO. COLOR KEY DIE INDEX 1 AWG BURNDY YA1C GREEN 11 / 375 ILSCO CRA-1L GREEN 11 / 375 BURNDY YA25-LB 1019...
  • Page 61: Figure 3.2.1 Diagram Of Input/Output Bus Bars And Terminal Blocks (80-225Kva)

    FIGURE 3.2.1. Diagram of input/output bus bars and terminal blocks (80-225kVA) Location of bus bars and terminal blocks (Bottom Entry) Detailed Power Terminals H=80.6” (2047mm) D=32.8” (832mm) 160kVA to 225kVA : 35.4” (900mm) 80kVA to 100kVA : 27.6” (700mm) For power terminals, use 1/2” (12mm) Diameter bolts. UPS module External Block...
  • Page 62: Figure 3.2.2 Diagram Of Input/Output Bus Bars And Terminal Blocks (300Kva)

    FIGURE 3.2.2. Diagram of input/output bus bars and terminal blocks (300kVA) Location of bus bars and terminal blocks (Bottom/Top/Left Side Entry) Detailed Power Terminals H=80.7” (2050mm) D=32.7” (830.6mm) For power terminals, use 1/2” (12mm) diameter bolts. 51.2" (1300) External Grounding Block IOAU-09 AC Input...
  • Page 63: Figure 3.2.3 Diagram Of Input/Output Bus Bars And Terminal Blocks (500Kva)

    FIGURE 3.2.3. Diagram of input/output bus bars and terminal blocks (500kVA) Location of bus bars and terminal blocks (Bottom/Top/Left Side Entry) Detailed Power Terminals H=80.7” (2050mm) D=32.7” (830.6mm) For power terminals, use 1/2” (12mm) diameter bolts. 70.9" (1800) External Grounding Block IOAU-09 AC Input...
  • Page 64: Figure 3.2.4 Diagram Of Input/Output Bus Bars And Terminal Blocks (750Kva)

    FIGURE 3.2.4. Diagram of input/output bus bars and terminal blocks (750kVA) Location of bus bars and terminal blocks (Bottom/Top/Left Side Entry) Detailed Power Terminals H=80.7” (2050mm) D=32.7” (830.6mm) For power terminals, use 1/2” (12mm) diameter bolts. 90.6" (2300) External Grounding Block IOAU-09 AC Input...
  • Page 65: Figure 3.3.1 Detail Of The Main Cabinet Bus Bars (300Kva)

    FIGURE 3.3.1 Detail of the main cabinet bus bars (300kVA) BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW) G9000 Installation and Operation Manual...
  • Page 66: Figure 3.3.2 Detail Of The Main Cabinet Bus Bars (500Kva)

    FIGURE 3.3.2 Detail of the main cabinet bus bars (500kVA) BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW) G9000 Installation and Operation Manual...
  • Page 67: Figure 3.3.3 Detail Of The Main Cabinet Bus Bars (750Kva)

    FIGURE 3.3.3 Detail of the main cabinet bus bars (750kVA) BUS BAR DETAIL (TOP VIEW) G9000 Installation and Operation Manual...
  • Page 68: Figure 3.4.1 Bus Bar Connection Between Main Cabinet And Landing Cabinet (300Kva)

    FIGURE 3.4.1 Bus bar connection between main cabinet and landing cabinet (300kVA) BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION Landing Main (TOP VIEW) Cabinet Cabinet G9000 Installation and Operation Manual...
  • Page 69: Figure 3.4.2 Bus Bar Connection Between Main Cabinet And Landing Cabinet (500Kva)

    FIGURE 3.4.2 Bus bar connection between main cabinet and landing cabinet (500kVA) BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION (TOP VIEW) Landing Main Cabinet Cabinet G9000 Installation and Operation Manual...
  • Page 70: Figure 3.4.3 Bus Bar Connection Between Main Cabinet And Landing Cabinet (750Kva)

    FIGURE 3.4.3 Bus bar connection between main cabinet and landing cabinet (750kVA) BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION Landing Main (TOP VIEW) Cabinet Cabinet G9000 Installation and Operation Manual...
  • Page 71: Figure 3.5 Power Wire & Control Wire Inter-Connect Between Ups And Battery

    FIGURE 3.5 Diagram of Power Wire & Control Wire Inter-Connect between UPS and Battery DC Breaker for Battery G9000 Installation and Operation Manual...
  • Page 72: Figure 3.6 Power Wire Connections (Parallel System Configuration)

    FIGURE 3.6 Diagram of Power Wire Connections (Parallel System Configuration) Toshiba Tie Cabinet (TTC) UPS-1 52MB Bypass Maintenance Bypass input Bypass Breaker Converter /Charger Inverter AC input AC output 52L1 Breaker Battery UPS-2 Bypass input Bypass Output Breaker Converter 52CS...
  • Page 73: Figure 3.7.1 Power And Control Wire Connections For 4 Units In Mms (80-225Kva)

    CAIN OUTPUT (Shielded Twisted CAOUT Pair) Cable (Cat 5 or Cat 6) with RJ45 modular connectors for all communication cabling. UPS-2 Toshiba Tie Cabinet (TTC) IOAU-09 Use of UTP IFAU-08 (Unshielded Twisted CN96 Pair) Cable may TLIN CN95 TLOUT 52L1-AX...
  • Page 74: Figure 3.7.2A Power And Control Wire Connections For 2 Units In Mms (300-750Kva)

    FIGURE 3.7.2a Diagram of Power Wire & Control Wire Connections for 2 units in MMS Configuration (300-750kVA) UPS-1 IOAU-09 IFAU-09 CN99 TLBIN CN98 TLAIN Use Ethernet STP Toshiba Tie Cabinet (TTC) CN97 TLBOUT (Shielded Twisted CN96 Pair) Cable ( Cat 5 or TLAOUT Cat 6) with RJ45 modular connectors CN954...
  • Page 75: Figure 3.7.2B Detail Of Ifau-09 Control Wire Connections For 2 Units In Mms (300-750Kva)

    FIGURE 3.7.2b Detail of IFAU-09 Control Wire Connections for 2 units in MMS Configuration (300-750kVA) No.1 UPS No.2 UPS IFAU-09 IFAU-09 CN99 TLBIN CN99 TLBIN CN98 TLAIN CN98 TLAIN CN97 TLBOUT CN97 TLBOUT CN96 TLAOUT CN96 TLAOUT CN954 CB2IN CN954 CB2IN CN953 CB1IN CN953 CB1IN CN952 CA2IN...
  • Page 76: Figure 3.7.3A Power And Control Wire Connections For 3-4 Units In Mms (300-750Kva)

    CN954 CB2IN CN953 CB1IN CN952 CA2IN Use Ethernet STP CN951 CA1IN (Shielded Twisted Pair) Cable( Cat 5 or CN944 Toshiba Tie Cabinet (TTC) CB2OUT Cat 6) with RJ45 CN943 modular connectors CB1OUT OUTPUT CN942 for all communication CA2OUT cabling. CN941...
  • Page 77: Figure 3.7.3B Detail Of Ifau-09 Control Wire Connections For 3-4 Units In Mms (300-750Kva)

    FIGURE 3.7.3b Detail of IFAU-09 Control Wire Connections for 3 or 4 units in MMS Configuration (300-750kVA) No.1 UPS No.2 UPS No.N UPS IFAU-09 IFAU-09 IFAU-09 CN99 TLBIN CN99 TLBIN CN99 TLBIN CN98 TLAIN CN98 TLAIN CN98 TLAIN CN97 TLBOUT CN97 TLBOUT CN97 TLBOUT CN96 TLAOUT...
  • Page 78: Figure 3.7.4A Power And Control Wire Connections For 5-8 Units In Mms (300-750Kva)

    TLAIN CN97 TLBOUT CN96 TLAOUT CN954 CB2IN CN953 CB1IN CN952 CA2IN CN951 CA1IN CN944 Toshiba Tie Cabinet (TTC) CB2OUT CN943 CB1OUT OUTPUT CN942 CA2OUT CN941 CA1OUT 52L1-AX Use Ethernet STP 52L2-AX (Shielded Twisted Pair) Cable ( Cat 5 or UPS-2...
  • Page 79: Figure 3.7.4B Detail Of Ifau-09 Control Wire Connections For 5-8 Units In Mms (300-750Kva)

    FIGURE 3.7.4b Detail of IFAU-09 Control Wire Connections for 5 to 8 units in MMS Configuration (300-750kVA) No.1 UPS No.2 UPS No.N UPS IFAU-09 IFAU-09 IFAU-09 CN99 TLBIN CN99 TLBIN CN99 TLBIN CN98 TLAIN CN98 TLAIN CN98 TLAIN CN97 TLBOUT CN97 TLBOUT CN97 TLBOUT CN96 TLAOUT...
  • Page 80: Operating Procedures

    OPERATING PROCEDURES For Parallel Operation system, refer to section “D) MMS Start-up Procedure”. (Parallel Operation system is herein after MMS [Multi Module System]) Start-up Procedure Before the UPS startup, the internal Bypass line starts to supply the unconditioned bypass input power to the load if the External input (or Bypass) Circuit Breaker is closed. Be extremely careful with closing the External input (or Bypass) Circuit Breaker.
  • Page 81 B) Shut-down Procedure If a total UPS shutdown is required, verify that the critical load is OFF. a.) Press the "START/STOP" icon from the Main Menu or the Operation Menu on the LCD. b.) On the LCD panel, press “START/STOP” icon, and then select “SHUTDOWN GUIDANCE” icon. (Refer to Figure 2.3) c.) Follow the “SHUTDOWN GUIDANCE”...
  • Page 82 Bypass Operation Procedure ** Transfer from Inverter to Bypass 1. Check for “SYNC” on the LCD. 2. Press the "START/STOP” icon on the LCD. 3. Follow the “SHUTDOWN GUIDANCE” and Press the "STOP" icon on the LCD. ** Transfer from bypass to inverter. 1.
  • Page 83: Figure 3.9 Lcd Screen (Mms Operation)

    MMS Start-up Procedure External Circuit Check (Ensure System is in Maintenance Bypass) Verify that Tie cabinet Maintenance bypass breaker 52MB is closed. Verify that Tie cabinet Output breaker 52CS is open. Verify that Tie cabinet UPS breakers 52L1, 52L2…and 52Ln are closed. Start-up from UPS-1 to UPS-n Start-up each UPS in accordance with “A) Start-up Procedure”.
  • Page 84: Response To Ups Failure

    Refer to the list of fault codes in section 6.0 for error description. Recording of Fault Take necessary action according to display guidance. Primary Action When faults happen, contact the Authorized Toshiba Service Information to Service Representatives or call Toshiba International Corporation at 1-877-867-8773.
  • Page 85: Parts Replacement

    PARTS REPLACEMENT Contact Toshiba International Corporation or its authorized service representatives on all issues regarding the replacement of parts. A) Battery Battery lifetime may vary according to the frequency of use and the average ambient operating temperature. The end of battery life is defined as the state of charge resulting in an ampere-hour capacity less than, or equal to, 80% of nominal capacity.
  • Page 86: Fault Codes

    This section covers fault codes, their description and required action. At time of error : Verify and record the occurrence of the alarm. Note details of alarm message displayed on the LCD display panel. Contact Toshiba International Corporation at 1-877-867-8773. G9000 Installation and Operation Manual...
  • Page 87: Table 6.1 Fault Code

    Failure Code List Table 6.1 Fault Code Note 3 Note 1 Note 2 Code External Failure Status message Meaning Guidance Buzzer indication relay contact lamp CHECK INPUT Alarm AC INPUT VOLTAGE Input line voltage is out of the specified Intermittent UA801 POWER AC input...
  • Page 88 Note 3 Note 1 Note 2 Code External Failure Status message Meaning Guidance Buzzer indication relay contact lamp Intermittent UA824 CB2 OPEN The battery circuit breaker (CB2) is open. TURN ON CB2 Alarm - sound 52C OPEN The interlock for the inverter output contactor Intermittent UA827 Alarm...
  • Page 89 Note 3 Note 1 Note 2 Code External Failure Status message Meaning Guidance Buzzer indication relay contact lamp CALL SERVICE Continuous UF109 DC UNBALANCED Major unbalance of the neutral point voltage. Major Lit on ENGINEER sound ZERO PHASE Detection of converter zero-sequence CALL SERVICE Continuous UF110...
  • Page 90 Note 3 Note 1 Note 2 Code External Failure Status message Meaning Guidance Buzzer indication relay contact lamp INVERTER CALL SERVICE Continuous UF201 Detection of output overvoltage. Major Lit on OVERVOLTAGE ENGINEER sound INVERTER CALL SERVICE Continuous UF202 Output voltage dropped.below specs. Major Lit on UNDERVOLTAGE...
  • Page 91 Note 3 Note 1 Note 2 Code External Failure Status message Meaning Guidance Buzzer indication relay contact lamp UPS CONTROL CALL SERVICE Continuous UF301 AD reference has an abnormal value. Major Lit on CIRCUIT ERROR ENGINEER sound UPS CONTROL Detection of an external interruption during CALL SERVICE Continuous UF302...
  • Page 92 Note 3 Note 1 Note 2 Code External Failure Status message Meaning Guidance Buzzer indication relay contact lamp CALL SERVICE Continuous UF401 52S ABNORMAL Error to close the contactor 52S. Major Lit on ENGINEER sound CALL SERVICE Continuous UF402 52S ABNORMAL Error to open the contactor 52S.
  • Page 93: Daily Inspection

    Please perform the daily inspection while the UPS is running. The daily inspection items are shown in Table 7.1. The customers can only inspect exterior or environment of cabinet. When the customers want to perform the detailed inspection, contact the Authorized Toshiba Service Representatives or call Toshiba International Corporation at 1-877-867-8773. NOTE TABLE 7.1 How to perform daily inspection...
  • Page 94 G9000 Installation and Operation Manual...
  • Page 95: Appendix A Installation Planning Guides (Ipg)

    - AC Output: 3φ, 3-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. 7. Nominal battery voltage based on the use of VRLA type TOSHIBA batteries (2.0 volts/cell nominal). INTERNATIONAL CORPORATION 8. Maximum battery discharge current based on lowest 13131 West Little York Road permissible discharge voltage of 1.67 VPC.
  • Page 96 - Alternate AC Input: 3φ, 3-wire + ground. - AC Output: 3φ, 3-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. Nominal battery voltage based on the use of VRLA type TOSHIBA batteries (2.0 volts/cell nominal). INTERNATIONAL CORPORATION Maximum battery discharge current based on lowest 13131 West Little York Road permissible discharge voltage of 1.67 VPC.
  • Page 97 - Alternate AC Input: 3φ, 3-wire + ground. - AC Output: 3φ, 3-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. Nominal battery voltage based on the use of VRLA type TOSHIBA batteries (2.0 volts/cell nominal). INTERNATIONAL CORPORATION Maximum battery discharge current based on lowest 13131 West Little York Road permissible discharge voltage of 1.67 VPC.
  • Page 98 - Alternate AC Input: 3φ, 3-wire + ground. - AC Output: 3φ, 3-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. Nominal battery voltage based on the use of VRLA type TOSHIBA batteries (2.0 volts/cell nominal). INTERNATIONAL CORPORATION Maximum battery discharge current based on lowest 13131 West Little York Road permissible discharge voltage of 1.67 VPC.
  • Page 99 - Alternate AC Input: 3φ, 3-wire + ground. - AC Output: 3φ, 3-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. Nominal battery voltage based on the use of VRLA type TOSHIBA batteries (2.0 volts/cell nominal). INTERNATIONAL CORPORATION Maximum battery discharge current based on lowest 13131 West Little York Road permissible discharge voltage of 1.67 VPC.
  • Page 100 - Alternate AC Input: 3φ, 3-wire + ground. - AC Output: 3φ, 3-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. Nominal battery voltage based on the use of VRLA type TOSHIBA batteries (2.0 volts/cell nominal). INTERNATIONAL CORPORATION Maximum battery discharge current based on lowest 13131 West Little York Road permissible discharge voltage of 1.67 VPC.
  • Page 101 - Alternate AC Input: 3φ, 3-wire + ground. - AC Output: 3φ, 3-wire + ground. - DC Input: 2-wire (Positive/Negative) + ground. Nominal battery voltage based on the use of VRLA type TOSHIBA batteries (2.0 volts/cell nominal). INTERNATIONAL CORPORATION Maximum battery discharge current based on lowest 13131 West Little York Road permissible discharge voltage of 1.67 VPC.
  • Page 102 G9000 Installation and Operation Manual...
  • Page 103 G9000 Installation and Operation Manual...
  • Page 104 INDUSTRIAL DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 713/466-0277 Fax 713/466-8773 US 877/867-8773 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshiba.com/ind Printed in Japan...