Krone Swadro 810 Operating Instructions Manual
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Krone Swadro 810 Operating Instructions Manual

Rotary swather, from machine no. 565 239
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Operating Instructions
150 000 030 00 EN
Rotary Swather
Swadro 810
(from machine no. 565 239)

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  • Page 1 Operating Instructions 150 000 030 00 EN Rotary Swather Swadro 810 (from machine no. 565 239)
  • Page 2 (Dr.-Ing. Josef Horstmann, Gesch‰ftsf¸hrer) (ppa. Dr.-Ing. Klaus Martensen, Leiter der Konstruktion und Entwicklung) Dear customer, Here are the operating instructions for the KRONE product you purchased. This operating manual contains important information for the proper use and safe operation of the machine.
  • Page 3 We hope that you will be satisfied with your KRONE machine. Machine factory Bernard Krone GmbH Spelle...
  • Page 4 Foreword...

  • Page 5: Table Of Contents

    Contents General Information ................I -1 Proper Use ......................I -1 Specifications ......................I -1 1.2.1 Manufacturer's Address ..................I -1 1.2.2 Certification ......................I -1 1.2.3 Identification ......................I -1 1.2.4 Data Required for Questions and Orders ..............I -1 1.2.5 Proper Use ......................
  • Page 6 Handling the swather when in use ........... IV -1 Mounting on the tractor ..................IV -1 Overload protection feature................... IV -1 Converting from transport to working position ............IV -2 4.3.1 Lowering the rotor arms – mechanically..............IV -2 4.3.2 Removing the safety mechanism for the tine tips ..........
  • Page 7 Accessories ..................VIII - 1 Tine loss prevention feature (Accessory) ............VIII - 1 Chain for limiting depth of lower link arms (Accessory) ........VIII - 1 Winter storage ................... IX -1 Starting up again ................X -1 Faults – Causes and Remedy ............XI - 1 11.1 Special Safety Instructions ...................

  • Page 9: General Information

    It has a max. operating width of 8,80 m. It is installed inside the CAT II three-point hitch at the rear. 1.2 Specifications KS-0-091 1.2.1 Manufacturer's Address Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10 Maschinenfabrik Bernard Krone GmbH D-48480 Spelle (Germany) Heinrich-Krone-Str. 10 D-48480 Spelle...

  • Page 10: Proper Use

    1.2.5 Proper Use The Swadro 881 rotary swather is designed exclusively for usual applications during agricultural work (proper use). Any further use is considered to be improper use. The manufacturer is not liable for any damage resulting from such use. Such use is solely at the operator's risk. Part of the proper use is the adherence to the operating, maintenance and repair instructions specified by the manufacturer.

  • Page 11: General Specifications

    1.2.6 General Specifications Driving on roads is only permissible with the swath arms in the transport position. The max. height of 4 m must not be exceeded. Model Swadro 810 Lower link arm arm hitch standard Number of swather disks Piece...
  • Page 12 I - 4...

  • Page 13: Safety

    Safety The safety and accident prevention regulations of the responsible professional associations are binding. 2.1 Identifying Safety Instructions in Observe the safety instructions provided by the vehicle the Operating Manual manufacturer. The safety instructions contained in this manual, which Observe the applicable traffic laws when using public could result in personal injury if not followed, are identified roads (for example, in Germany, the Road Traffic Type by the general danger sign:...

  • Page 14: Trailer Implements

    14. Check and attach transport equipment such as lighting, 2.3.2 Power Take-Off Operation warning devices and any protective equipment! 1.Use only PTO shafts specified by the manufacturer! 15. Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must be positioned in such 2.

  • Page 15: Hydraulic System

    9. Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed when using genuine KRONE replacement parts! 10. Only use nitrogen for filling pneumatic accumulators - Risk of explosion!

  • Page 16: Working In The Vicinity Of Power Transmission Lines

    2.3.6 Working in the Vicinity of Power Trans- mission Lines 1. Always take great care when working under or in the vicinity of power transmission lines. 2. When transporting the machine during operation, make sure that the total height does not exceed 3.5 m. 3.
  • Page 17 II - 5...

  • Page 18: Introduction

    2.4 Introduction The KRONE rotary swather is equipped with all necessary safety devices (protective equipment). Not all potentially dangerous positions on this implement can be fully secured, as this would be incompatible with full functional capability. You will find appropriate danger notification (= warning signs in yellow/black), indicating these residual risks.
  • Page 19 939 100-4 540/ MAX. Vor Inbetriebnahme die MAX. Betriebsanleitung und Sicherheitshinweise lesen und beachten. The PTO speed may not exceed 540 r.p.m. Order no. 939 471-1 (1x) Order no. 939 100-4 (1x) Pull the guard bar down into protection position before carrying out work (fold down).

  • Page 20: Location Of The General Information Signs On The Machine

    939 486-2 (1x) 1,0 bar 939 183-1 (5x) 1,0 bar 942 339-0 939 145 1 40 km/h (1x) 942 339-0 (2x) 939 420-1 (1x) only Swadro mechanically 924 569-0 (4x) 942-480-0 942-480-0 942 480-0 (6x) (Swadro 810) II - 8...

  • Page 21: General Preparation For Use

    Preparing for Operation General preparation for use 3.1 Special safety instructions • Always turn off PTO shaft before carrying out servicing, maintenance, repair or assembly work on the rotary swather. Shut down the engine and remove the ignition key. Secure tractor and rotary swather against rolling away! •...

  • Page 22: Attachment Of Swather To Tractor

    Preparing for Operation 3.3 Attachment of swather to tractor • During all care, maintenance, repair and assembly work on the rotary swather, switch off the PTO, shut down the engine, remove the ignition key. Secure the tractor and rotary swather against rolling away! It is assumed in the following description, that after final assembly, the swather is in...

  • Page 23: Hydraulic Connection

    Preparing for Operation 3.3.2 Hydraulic connection • When connecting the hydraulic hoses to the tractor hydraulics relieve all pressures from the system at either side. • When connecting the rapid action couplings, make sure that they are clean and dry. Soiling will result in leaks and damage.

  • Page 24: Lighting Cable Connection

    Preparing for Operation 3.3.3 Lighting cable connection The lighting system is connected via the lighting plug (1). Establish the connection between tractor and swather with the 7-cord cable provided. • Connect lighting plug (1) to the lighting socket of the tractor.

  • Page 25: Function Of The Switches On The Control Unit (Optional)

    Preparing for Operation 3.3.5 Function of the switches on the control unit (optional) The control unit can be used to preselect or control several functions of the swather. Please observe the following basic rules: Always activate one function only on the control unit.

  • Page 26: Connecting The Pto Shaft

    Preparing for Operation 3.3.6 Connecting the PTO Shaft • Swing the PTO shaft holder (2) upwards. • Slide PTO shaft (1) onto PTO end. • Prevent shaft protection with holding chain from rotating with the shaft (wide angle at implement). A protective device must be used on the tractor and the machine.

  • Page 27: Transport Of The Swather On Public Roads

    Preparing for Operation 3.4 Transport of the swather on public roads • Before transporting the swather on public roads, check that the locks (1) have snapped correctly into the retaining pins. • When using public roads and paths, the appropriate illumination regulations should be observed.
  • Page 28 Preparing for Operation III - 8...

  • Page 29: Handling The Swather When In Use

    Handling the swather when in use Handling the swather when in use 4.1 Mounting on the tractor • When attaching the rotary swather make sure that no-one remains between the implement and the tractor. • No-one may remain in the slewing range of the swather disk arms! As described in Point 3.3, attach the swather to the tractor, couple the universal drive shaft and secure.

  • Page 30: Converting From Transport To Working Position

    Handling the swather when in use 4.3 Converting from transport to working position Before lowering the swather disk, make sure that the lateral guard bars (1) are turned inwards and no-one is within the slewing range of the swather disks! Do not run the swather disks in the transport position or with retracted guard bar!

  • Page 31: Adjusting The Front Swath Cloth

    Handling the swather when in use The swath former can be adjusted lengthways. This adjustment is necessary if feed falls forward past the swath former, for example. Pos.I To do this release screws (3), put the swath former into the desired position and tighten screws (3).

  • Page 32: Folding The Tine Arms Into Working Position

    Handling the swather when in use 4.3.5 Folding the tine arms into working position Shut down the engine and remove the ignition key. Secure tractor and rotary swather against rolling away! Fold the tine arms from transport to working position. •...

  • Page 33: Conversion From Working To Transport Position

    Handling the swather when in use 4.4 Conversion from working to transport position • Before raising the swather disk above the working position, turn off the PTO shaft and wait until the swather disks comes to a stand still. ï Ensure that nobody is within the folding range of the rotors.

  • Page 34: Folding The Tine Arms Into Transport Position

    Handling the swather when in use 4.4.2 Folding the tine arms into transport position Shut down the engine and remove the ignition key. Secure tractor and rotary swather against rolling away! Fold the tine arms from working to transport position. First: •...

  • Page 35: Pushing The Swath Cloth Into Transport Position

    Handling the swather when in use 4.4.3 Pushing the swath cloth into transport position The swath cloth must be set while the rotor arms are lowered. The tractor engine must be turned off and the ignition key must be removed. The swath cloth must be pushed as far in as possible for transport (see photo).

  • Page 36: Securing The Tine Tips (Transport Position And Parked Swather

    Handling the swather when in use 4.4.5 Securing the tine tips (transport position and parked swather) Tines that are located below 2 m when the machine is in transport position or parked, must be secured with a tine guard. The tine guards are located on the rear chassis. •...

  • Page 37: Removal From Tractor

    Handling the swather when in use 4.5 Removal from tractor • Make sure when setting down the swather disk, that the ground is even and firm! • Secure swather against rolling away before uncoupling! • Also observe all further safety instructions! •...
  • Page 38 Handling the swather when in use IV - 10...

  • Page 39: Basic Setting

    Basic setting Basic setting The basic setting should be undertaken on even surfaces. Keep a safe distance from the swather disk when it's turning! Before switching on the PTO shaft, ensure that no-one could be caught by the swather disk. When the PTO shaft is running, the swather arms may only be raised to just before their stops.

  • Page 40: Setting The Operating Width Electrical

    Basic setting 5.3 Setting the Operating Width Electrical The working depth for the swather disks is adjusted via two drive motors. Switch 3 = left-hand swather disk Switch 4 = right-hand swather disk Switching on operation device. Pressing the switch > upwards = moves swather disk upwards Pressing the switch >...

  • Page 41: Switching From One Side Swath To Two Individual Swaths

    Basic setting 5.4 Switching from one side swath to two individual swaths • Before extending the rotor, make certain there is no one in the area of the rotor! • Never try to switch to the work setting if the tines are in contact with the ground.

  • Page 42: Setting The Lateral Inclination Of The Swather Disk Chassis

    Basic setting 5.6 Setting the lateral inclination of the swather disk chassis To achieve the an optimum working result, the cross- slope of the rotors at the rear trailing wheels of the chassis (left and right) can be adjusted. Do not step under the lifted rotors. •...

  • Page 43: Care And Maintenance

    Care and maintenance Care and maintenance Special safety instructions • Repair, maintenance and cleaning work as well as the rectification of malfunctions may only ever be carried out with the drive is switched off and the engine is at a stand still! – Remove the ignition key! •...

  • Page 44: Tyres

    • Set down rotary swather on firm, even ground. Prevent unintended rolling away with wedges. • Regularly check that wheel nuts are properly seated and tighten if necessary! • Regularly check air pressure! 6.3.1 Air pressure Swadro 810 Tyres Tyre pressure [bar] Check the tyre pressure at regular intervals (100 h) and refill if necessary.

  • Page 45: Replacing The Tine Arms (In Case Of Repair)

    Care and maintenance Replacing the tine arms (in case of repair) In case of repair, the tine arms can be individually replaced by demounting. • Unscrew the screws (1) of the tine arm. • Undo the screws (2) of the neighbouring tine arms.
  • Page 46 Care and maintenance VI - 4...

  • Page 47: Lubrication

    Lubrication Lubrication Repair, maintenance and cleaning work as well as the rectification of malfunctions may only ever be carried out with the drive is switched off and the engine is at a stand still! — Remove the ignition key! All lubrication points are indicated on this pages. Observing the maintenance and lubrication intervals here will ensure a long service life for your machine.

  • Page 48: Filling Quantity And Lubricant Name For The Gearbox

    Lubrication Filling quantity and lubricant name for the gearbox Bio-lubricants Volume ltr. Name/Brand Oil change Name/Brand Swather disk gearbox Flowing gearbox grease Service life on request GFO 35 grease lubricated PTO gear front and back SAE 90 ca. 1000 ha. The used oil must be correctly disposed of! PTO Gear front and back The oil in gearboxes must be...

  • Page 49: Lubrication Chart

    Lubrication Lubrication chart For reasons of clarity, each of the lubricating points are shown at one position of the rotary swather. There are also lubricating points on the other side at the corresponding positions (mirror-image). VII - 3...
  • Page 50 Lubrication VII - 4...

  • Page 51: Accessories

    Accessories Accessories • It is essential for all care, maintenance, repair and assembly work on the rotary swather that the PTO shaft is switched off. • Shut down the engine and remove the ignition key. • Secure tractor and rotary swather against rolling away! Tine loss prevention feature (Accessory) Mounting the tine loss prevention feature The tine loss prevention feature for the twin-spring tines...
  • Page 52 Accessories VIII - 2...

  • Page 53: Winter Storage

    • Make a list of all spare parts required and order in good time. It is easier for your KRONE to supply and install spare outside high-season. In addition the machine is then fully prepared for the coming summer.
  • Page 54 Winter storage IX - 2...

  • Page 55: Starting Up Again

    Starting up again 10 Starting up again • Wipe off the oil and grease applied as preservative to the chains and inside the machine. • Thoroughly degrease the machine. Hence condensation which has possibly collected in the bearings is removed. •...
  • Page 56 Starting up again X - 2...

  • Page 57: Faults - Causes And Remedy

    Faults – Causes and Remedy Faults – Causes and Remedy 11.1 Special Safety Instructions • The following general rules apply to all maintenance, assembly, repair and adjustment work: Bring the machine to a complete standstill. Switch off the motor. Remove ignition key.
  • Page 58 Faults – Causes and Remedy XI- 2...

  • Page 59: A1 Assembly Instructions (First Assembly)

    Appendix A1 Assembly Instructions (First assembly) A1.1 Preparation • It is essential for all care, maintenance, repair and assembly work on the rotary swather that the PTO shaft is switched off. • Shut down the engine and remove the ignition key. •...

  • Page 60: A1.5 Installing The Lighting System

    Appendix A1.4 Attaching the warning signs Warning signs (1) unit are ready installed. Fix warning signs unit with hex. bolts and plain washers (2) to the chassis. SW810028 A1.5 Installing the lighting system The connection cable from the socket to the rear lights is already laid up to the travel frame.

  • Page 61: A1.5 Circuit Diagram

    Appendix A1.5 Circuit diagram A - 3...
  • Page 62 Appendix A - 4...
  • Page 63 Appendix A - 5...
  • Page 64 . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +049 (0) 59 77/935-0 +049 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

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