Dear customer, customer, Dear You have now received the operating instructions for the KRONE product which you have purchased. These operating instructions contain important information for the proper use and safe operation of the machine. If these operating instructions should become wholly or partially unusable, you can obtain replacement operating instructions for your machine by stating the number given overleaf.
4.1.3 Contact ............................13 4.1.4 Contact for KRONE NORTHAMERICA ..................13 Position of the Adhesive Safety Stickers on the Machine ............... 14 Position of the General Information Labels on the Machine ............16 Identifying Symbols in the Operating Instructions ................18 Identification of the hazard warnings ....................
Page 4
Table of Contents Mounting onto the Tractor ........................ 30 Mounting onto the Tractor ........................ 30 Using the safety chain ........................31 Hydraulics ............................32 6.4.1 Special Safety Instructions ......................32 6.4.2 Connecting the hydraulic lines ..................... 33 Install the PTO shaft ........................33 Driving and Transport ..........................
Page 5
Table of Contents 12.1 Rotor gearbox / rotor housing ......................57 12.2 Filling Quantities and Lubrication Designations for Gearboxes ............57 Maintenance - hydraulic system ......................58 Special equipment ..........................59 14.1 Tine loss safeguard ......................... 59 Placing in Storage ..........................60 15.1 Special Safety Instructions ......................
Pos : 5.2 /BA/Vor wort/Sc hwader/Ver ehrter Kunde Sc hwader @ 1\mod_1202129116819_78.doc @ 57456 Dear Customer, By purchasing your rotary rake, you have acquired a quality product from KRONE. We are grateful for the confidence you have invested in us in buying this machine.
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories and other devices which are not manufactured, tested or approved by KRONE will result in the revoking of the liability for damages resulting thereof.
Introduction Pos : 16.1 /Übersc hriften/Übersc hriften 2/A-E/Besti mmungsgemäß er Gebrauch @ 0\mod_1196401545090_78.doc @ 7728 Intended Use Pos : 16.2 /BA/Einl eitung/Besti mmungsgemäßer Gebrauc h/Sc hwader /Besti mmungsgemäß er Gebr auch Sc hwader @ 1\mod_1202215704310_78.doc @ 57818 The rotary rake is built exclusively for conventionaluse in agricultural work (intended use). Pos : 16.3 /BA/Einl eitung/Besti mmungsgemäßer Gebrauc h/Nic ht besti mmungs g emäs s @ 0\mod_1196401324340_78.doc @ 7690 Any use of the machine for other purposes is deemed not to be in accordance with intended use.
Page 10
Introduction Pos : 19 /BA/Einl eitung/T ec hnis che D aten/Sc hwader/Swadro 46 T /42T/38T U S @ 8\mod_1219318664316_78.doc @ 116374 Road travel is only permitted with the swivelled rotary arms in transport position. Type Swadro Swadro Swadro 38 T 42 T 46 T Trailer drawbar...
Safety Pos : 22 /Ü bersc hriften/Übersc hriften 1/P-T/Sicher heit @ 0\mod_1195566748646_78.doc @ 635 Safety Pos : 23 /BA/Sic her heit/Sc hwader/Sicherheit Einführung Schwader @ 1\mod_1202219372123_78.doc @ 58050 Introduction The rotary rake is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability.
Safety Pos : 32 /Ü bersc hriften/Übersc hriften 2/K-O/Lage der Sic herheits aufkleber an der Mas chi ne @ 0\mod_1195634967326_78.doc @ 1020 Position of the Adhesive Safety Stickers on the Machine Pos : 33 /BA/Sic her heit/Aufkl eber/Sc hwader /Sic her hei tsaufkl eber Sc hwader 46T U S @ 8\mod_1219385832580_78.doc @ 117066 1 2 5 SW46T005_2 Figure 3:...
Page 15
Safety Before starting work, move the hoop guards to the protective position (fold down). Order No. 939 574 0 (2x) 939 574-0 Order No. 949 228-0 Order No. 949 229-0 (1x) (1x) Pos : 34 /BA/-----Sei tenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165...
Safety Pos : 38 /BA/Sic her heit/Kennz eic hnung von Hi nweis en in der Betriebsanlei tung Ei nführ ungs text @ 0\mod_1195637804826_78.doc @ 1098 Identifying Symbols in the Operating Instructions The safety instructions contained in this manual which could result in personal injury if not followed are identified by the general danger sign: Pos : 39 /BA/Sic her heit/Kennz eic hnung der Gefahr enhi nweis e @ 28\mod_1250244370070_78.doc @ 274714 Identification of the hazard warnings...
Safety Pos : 42.1 /BA/Sicher heit/Personalqualifi kati on und-Sc hul ung @ 0\mod_1195639383185_78.doc @ 1136 Personnel Qualification and Training Fehler! Textmarke nicht definiert. 4.5.1 The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it.
Safety Pos : 42.5 /BA/Sicher heit/Sic her heits- und U nfall ver hütungs-Vorschriften Swadro_Ladewag en @ 2\mod_1203399635173_78.doc @ 65905 Safety Instructions and Accident Prevention Regulations Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions! The attached warning and safety signs provide important information for safe operation.
Safety Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries! Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key! No one should stand between the tractor and the implement unless the vehicle has been secured against rolling by means of the parking brake and/or wheel chocks! Pos : 42.6 /BA/Sicher heit/Angehängte Geräte/Geräte angehängt @ 0\mod_1199699679381_78.doc @ 33245 Hitched Implements...
Safety Pos : 42.8 /BA/Sicher heit/Zapfwellenbetri eb Traktor @ 0\mod_1199699899350_78.doc @ 33264 PTO operation Use only PTO shafts specified by the manufacturer! The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)! Make sure that the required tube covers are in place for PTO shafts in transport and working position! Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and...
Safety Pos : 42.11 /BA/Sic herheit/H ydrauli kanl age @ 2\mod_1203503691986_78.doc @ 66225 Hydraulic system The hydraulic system is pressurised! When connecting hydraulic cylinders and motors, make sure the hydraulic hoses are connected as specified! When connecting the hydraulic hoses to the tractor hydraulics, make sure that the hydraulics of both the tractor and the implement have been depressurized! In the case of hydraulic connections between tractor and machine, the coupling sleeves and plugs should be marked to ensure a proper connection! Bei Vertauschen der...
Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts! Pos : 42.17 /BA/-----Seitenumbruc h------ @ 0\mod_1196175311226_0.doc @ 4165...
Safety Pos : 42.18 /BA/Sic herheit/Eigenmäc htiger U mbau und Ers atz teil hers tell ung @ 1\mod_1201937705539_78.doc @ 55745 4.12 Unauthorised Conversion/Modification and Spare Parts Production Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer.
Commissioning Pos : 44.5 /Übersc hriften/Übersc hriften 2/A-E/Ers tmontage @ 1\mod_1202226261982_78.doc @ 58270 First installation Pos : 44.6 /BA/Ersti nbetriebnahme/Ers tmontage @ 1\mod_1202224111998_78.doc @ 58190 The document "Assembly Instructions" describes how to install the device for the first time. Pos : 44.7 /Übersc hriften/Übersc hriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.doc @ 34039 Mounting onto the Tractor Pos : 44.8 /BA/Ersti nbetriebnahme/Schwader/Swadro 710T/Anbau Zugpendel/Ac kerschi ene erforderlich @ 6\mod_1214987153325_78.doc @ 97271 A swing drawbar or a hitch bar is required...
Commissioning Pos : 44.14.1 /Ü berschriften/Ü berschriften 2/F-J/Gelenkwell e @ 0\mod_1199781879794_78.doc @ 34542 PTO shaft Pos : 44.14.2 /BA/Ers tinbetriebnahme/Gelenkwell e/M aterialsc häden Masc h nic ht ausheben @ 6\mod_1214996593356_78.doc @ 97722 Caution! - Material Damages • Do not lift the machine until the length of the PTO shaft has been adjusted! Pos : 44.14.3 /BA/Ers tinbetriebnahme/Gelenkwell e/Tr aktorwec hs el Gelenkwellenlänge beachten @ 6\mod_1214996938591_78.doc @ 97742 Caution! - Changing the tractor Effect: Damage to the machine...
Start-up Start-up Pos : 48.2 /BA/Sicher heit/Gefahr enhinweis e/Schwader/Gefahr Sc hwenkber eich @ 7\mod_1215503895526_78.doc @ 102545 Danger! - Before swivelling the machine, ensure that nobody is within the swivel range. Effect: Danger to life or serious injuries. • Instruct persons to leave the danger zone. •...
Start-up Pos : 48.4 /Übersc hriften/Übersc hriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.doc @ 34039 Mounting onto the Tractor Pos : 48.5 /BA/Inbetriebnahme/Sc hwader/Hinweis M asc hine befindet sic h i n Tr ans portstellung @ 2\mod_1202388231928_78.doc @ 59050 Note The description below assumes that the swather is in transport position, following final assembly.
Start-up Pos : 48.12.1 /Ü berschriften/Ü berschriften 2/P-T/Sic herheits kette ver wenden @ 6\mod_1214542336632_78.doc @ 94799 Using the safety chain Pos : 48.12.2 /BA/Inbetri ebnahme/Schwader/Sic her heits kette U SA/Hi nweis Si cherheits kette Länderabhängig @ 6\mod_1214999654856_78.doc @ 97933 Note Using the safety chain Attachment of the safety chain is not stipulated in all countries.
Start-up Pos : 48.14 /Ü berschriften/Ü berschriften 2/F-J/H ydr auli k @ 0\mod_1199776034950_78.doc @ 34205 Hydraulics Pos : 48.15 /Ü berschriften/Ü berschriften 3/P-T/Speziell e Sicherheits hinweis e @ 0\mod_1197301069931_78.doc @ 17662 6.4.1 Special Safety Instructions Pos : 48.16 /BA/Sic herheit/H ydrauli k/Anschl uss der H ydrauli kleitungen @ 0\mod_1199776548685_78.doc @ 34225 Warning ! - Connection of the hydraulic line Effect: severe injuries due to penetration of hydraulic oil under the skin.
Start-up Pos : 48.18 /Ü berschriften/Ü berschriften 3/A-E/Anschl uss der H ydrauli kleitungen @ 0\mod_1199777037794_78.doc @ 34244 6.4.2 Connecting the hydraulic lines Pos : 48.19 /BA/Inbetri ebnahme/Schwader/H ydr auli kanschl uss /H ydr auli kansc hluss Sc hwadr o 46T @ 7\mod_1215673050598_78.doc @ 104769 SW46T004 Figure 10: The following control units are required on the tractor to operate the machine:...
Page 33
Start-up Pos : 48.25 /BA/Inbetri ebnahme/Schwader/Anbau Gelenkwelle/Anbau Gel enkwelle beidseitig Weitwinkel Hi nweis auf Gelenkwelle beac hten SW46T/42T /38T U S @ 9\mod_1220942928709_78.doc @ 129302 SW46T003_1_US Figure 11: • Switch off the engine and remove the ignition key. • Secure tractor and machine against rolling. •...
For road transport by day or night, make certain that requirements for clearance lamps and safety measures are observed. A light mounting kit is available from your KRONE dealer. Standard attachment strips are available on the device. Pos : 53 /BA/Sic her heit/Fahren und Trans port/Mitfahr en Str aß enfahrt/Gefahr Straß enfahrt, Mitfahren SW 46 T @ 7\mod_1215678973816_78.doc @ 104943...
Driving and Transport Pos : 55 /Ü bersc hriften/Übersc hriften 2/P-T/Tr ansportvorbereitung @ 5\mod_1213247130420_78.doc @ 87570 Preparation for transport Pos : 56 /BA/F ahren und Tr ansport/Sc hwader /Vorbereitung für den Trans port Swadro 46 T Bild US @ 10\mod_1221053093200_78.doc @ 131826 SW46T029_US Figure 13: Pos : 57 /BA/F ahren und Tr ansport/Sc hwader /Vorbereitung für den Trans port Swadro 46 T T ext @ 10\mod_1221052940137_78.doc @ 131804...
Compare the applicable RM torque value on the overload coupling with the value specified in the following table. If these values do not match, please contact your Krone dealer. Pos : 67 /BA/Bedi enung /Schwader/Ü berl astsic herung/Überlas tsicherung Drehmoment-T abelle SW_46T/42T/38T US @ 8\mod_1219323119957_78.doc @ 116419...
Operation Pos : 69 /Ü bersc hriften/Übersc hriften 2/U-Z/Von Trans por t in Ar beitsstellung @ 2\mod_1202466185276_78.doc @ 59662 From transport into working position Pos : 70 /BA/Sic her heit/Gefahr enhi nweis e/Sc hwader /Gefahr Sc hwenkber eich @ 7\mod_1215503895526_78.doc @ 102545 Danger! - Before swivelling the machine, ensure that nobody is within the swivel range.
Operation Pos : 74 /Ü bersc hriften/Übersc hriften 2/P-T/Sc hwadfor mer @ 7\mod_1215506811417_78.doc @ 102676 Swath former Pos : 75 /BA/Sic her heit/Gefahr enhi nweis e/Sc hwader /Gefahr Sc hwenkber eich @ 7\mod_1215503895526_78.doc @ 102545 Danger! - Before swivelling the machine, ensure that nobody is within the swivel range. Effect: Danger to life or serious injuries.
Pos : 83 /BA/Bedi enung /Schwader/Sc hwadtuc h/Schwadfor mer/Schwadfor mer SW 38T/42T U S @ 8\mod_1219389812501_78.doc @ 117531 8.4.4 To adjust the swath former lengthwise: (Swadro 38 T, Swadro 42T) SW46T033 Figure. 17 This adjustment is required for example if forage falls out at the front of the swath former.
Operation Pos : 85 /BA/Bedi enung /Schwader/Eins tell en der Arbeitsti efe SW 46T @ 8\mod_1218628192444_78.doc @ 107155 Adjusting the raking height SW46T015 Figure 18: • Slowly raise the rotor by means of the control valve. • Switch off the tractor engine, remove the ignition key, and secure the tractor from rolling away.
Operation Pos : 88 /Ü bersc hriften/Übersc hriften 2/U-Z/Von Ar bei tsstellung in Trans ports tell ung @ 2\mod_1202466246542_78.doc @ 59681 Switching from working position to transport position Pos : 89 /BA/Sic her heit/Gefahr enhi nweis e/Sc hwader /Gefahr Sc hwenkber eich @ 7\mod_1215503895526_78.doc @ 102545 Danger! - Before swivelling the machine, ensure that nobody is within the swivel range.
Page 43
Operation Pos : 94 /Abkürzungen /Abkürzungen s prac hneutr al/Schwader/Swadro 46 T @ 8\mod_1219389700439_0.doc @ 117407 Swadro 46T Pos : 95 /BA/Bedi enung /Schwader/Arbeit-Trans port_Kreis el Drehsic her ung _Sc hwadtuc h_Sc hutz büg el @ 7\mod_1215753537625_78.doc @ 105336 SW46T011 Figure 20: •...
Settings Pos : 101 /Übersc hriften/Ü berschriften 1/A-E/Einstellungen @ 0\mod_1199868783862_78.doc @ 36141 Settings Pos : 102 /BA/Sicherheit/Gefahrenhinweise/Ladewagen/Gefahr War tung allgemein @ 0\mod_1199884069862_78.doc @ 36704 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving. Effect: Danger to life, injuries or damage to the machine.
Settings Pos : 105 /Übersc hriften/Ü berschriften 2/A-E/Einstellbare Dr oss eln @ 0\mod_1197295892260_78.doc @ 17199 Adjustable throttles Pos : 106 /BA/Einstellungen/Dr oss el/Dros sel ( 1) Bil d SW 46T @ 7\mod_1215761020047_78.doc @ 105486 SW46T030 Figure 23: Pos : 107 /BA/Einstellungen/Dr oss el/Dros sel ei nstellen allgemei n SW 46T @ 7\mod_1215761130703_78.doc @ 105506 The adjustable throttle (1) can be used to set the speed at which the offset drawbar is lowered and lifted.
Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.
Maintenance Pos : 110.8 /Ü berschriften/Ü berschriften 2/A-E/Anzugs drehmomente @ 45\mod_1277103093968_78.doc @ 410970 10.3 Tightening Torques Pos : 110.9 /BA/Wartung/Drehmomente / Anzugs momente/Dr ehmomente @ 45\mod_1277102920578_78.doc @ 410945 A = Thread size The tightening torque M is stated in Nm (The stability class can be seen on the head of the (unless otherwise indicated).
If tyres are not correctly fitted, it could explode when pumped up. This can cause serious injury. If you do not have sufficient experience of fitting tyres, have tyres fitted by the KRONE dealer or a qualified tyre specialist. •...
Page 51
Maintenance Pos : 110.19 /BA/Dies e Sei te is t bewuss t fr eigelas sen worden. @ 1\mod_1201783680373_78.doc @ 54443 This page has been left blank deliberately!! Pos : 110.20 /BA/-----Seitenumbr uch------ @ 0\mod_1196175311226_0.doc @ 4165...
Maintenance Pos : 110.21.1 /Ü bersc hriften/Ü bersc hriften 2/A- E/Aus tausc h der Zinkenar me (im Reparaturfall) @ 36\mod_1262854646297_78.doc @ 338320 10.7 Replacing the tine arms(in case of repair) Pos : 110.21.2 /BA/Wartung/Sc hwader/Zinkenar me/Aus tausc h der Zinkenar me (im Reparaturfall) Bild auß er SW 907_1000 @ 3\mod_1204871743515_78.doc @ 73425 SW700041 Fig.
Page 53
Maintenance Pos : 110.21.4 /BA/Wartung/Sc hwader/Zinkenar me/KLeben der Zi nkenar me @ 3\mod_1204276891493_78.doc @ 70234 In case of repairs, the tine arms can be removed and replaced individually. • Unscrew the screws (1) of the tine arm • Loosen the bolts (2) on the nearby tine arms •...
Ensure that all line connections are tight before the pressure in the system builds up again. • Repair work on the hydraulic system must only be performed by authorised KRONE professional workshops. Pos : 110.32 /BA/Sic her hei t/H ydrauli k/H ydrauli ksc hlauc hleitung en unterliegen einer Alter ung @ 2\mod_1202746238361_78.doc @ 61083...
Placing in Storage Pos : 114.1 /Ü berschriften/Ü berschriften 1/A-E/Einl ager ung @ 0\mod_1197385459120_78.doc @ 19966 Placing in Storage Pos : 114.2 /Ü berschriften/Ü berschriften 2/P-T/Speziell e Sicherheits hinweis e @ 0\mod_1196660495760_78.doc @ 9134 15.1 Special Safety Instructions Pos : 114.3 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.doc @ 36704 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving.
Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.
Placing in Storage Pos : 114.8 /Ü berschriften/Ü berschriften 2/U-Z/Vor Beginn der neuen Sais on @ 0\mod_1197386024448_78.doc @ 20081 15.3 Before the Start of the New Season Pos : 114.9 /Ü berschriften/Ü berschriften 2/P-T/Speziell e Sicherheits hinweis e @ 0\mod_1196660495760_78.doc @ 9134 15.4 Special Safety Instructions Pos : 114.10 /BA/Sic her hei t/Gefahrenhi nweis e/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.doc @ 36704...
Malfunctions - Causes and Remedies Pos : 116.1 /Ü berschriften/Ü berschriften 1/P-T/Stör ung en - Ursac hen und Behebung @ 0\mod_1200296925180_78.doc @ 39459 Malfunctions - Causes and Remedies Pos : 116.2 /Ü berschriften/Ü berschriften 2/P-T/Speziell e Sicherheits hinweis e @ 0\mod_1196660495760_78.doc @ 9134 16.1 Special Safety Instructions Pos : 116.3 /BA/Sic herheit/Gefahrenhinweise/Ladewagen/Gefahr Wartung allgemein @ 0\mod_1199884069862_78.doc @ 36704...
Page 63
Connecting the hydraulic lines ......33 Parking ............... 47 Contact..............13 Personnel Qualification and Training ....18 Contact for KRONE NORTHAMERICA ....13 Placing in Storage ..........62 Position of the Adhesive Safety Stickers on the Machine ............14 Dangers in Case of Non-compliance with the Position of the General Information Labels on the Safety Instructions ..........
Page 64
To adjust the rotor running gear ......48 Tyres ............22, 53 Technical data ............9 Tightening Torques ..........51 Tightening Torques (Countersunk Screws) ..52 Unauthorised Conversion/Modification and Spare Parts Production ..........24 Tine loss safeguard ..........61 Using the safety chain........32...