Krone X-Disc 620 Original Operating Instructions
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Krone X-Disc 620 Original Operating Instructions

Krone X-Disc 620 Original Operating Instructions

Direct cutting system, from serial no.: 922 361
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Direct cutting system
X-Disc 620
(from serial no.: 922 361)
Order no.: 150 000 687 00 en
20.05.2015

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Summary of Contents for Krone X-Disc 620

  • Page 1 Direct cutting system X-Disc 620 (from serial no.: 922 361) Order no.: 150 000 687 00 en 20.05.2015...
  • Page 2 Foreword Pos: 1 /BA/Konformitätserklärungen/Vorsätze/Neu ab 2010/X-Disc 620 @ 328\mod_1426576081627_78.docx @ 2512784 @ @ 1 EC Declaration of Conformity Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility, that the...

  • Page 3: Table Of Contents

    Foreword Pos: 4 /BA/Inhaltsverzeichnis Sprachenneutral @ 10\mod_1221574899104_0.docx @ 135495 @ @ 1 Foreword ..............................6 To this Document ........................... 8 Validity ..............................8 2.1.1 Direction Information ........................8 Representation and Utilization of Warning Notes ................8 Identification of the hazard warnings ....................8 Safety ...............................
  • Page 4 Foreword Parking the machine......................... 32 Adjusting machine to the forage harvester BiG X 480/580 .............. 33 5.5.1 Adjusting the locking plates ...................... 34 5.5.2 Adjusting the main angular gearbox ..................36 Start-up ..............................39 Checking and Observing Before Start-Up ..................39 Attachment to the forage harvester ....................
  • Page 5 Foreword 10.14 Infeed Sheets ........................... 76 10.15 Rubber Strip ............................. 77 10.16 Drive chains ............................77 Maintenance – lubrication chart ......................78 11.1 Special Safety Instructions ....................... 78 11.2 PTO shaft ............................78 11.3 Lubrication Chart ..........................79 Placing in Storage ..........................80 Before the Start of the New Season ....................

  • Page 6: Foreword

    Pos: 6.2 /BA/Vorwort/Vorsätze/Verehrter Kunde Direkt-Schneidwerk @ 12\mod_1224571818703_78.docx @ 151266 @ @ 1 Dear Customer! By purchasing the direct cutting system, you have acquired a quality product made by KRONE. We are grateful for the confidence you have invested in us in buying this machine.
  • Page 7 Foreword Pos: 8 /Layout Module /Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1 This page has been left blank deliberately!! Pos: 9 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...

  • Page 8: To This Document

    Pos: 10 /Überschriften/Überschriften 1/U-Z/Zu diesem Dokument @ 107\mod_1334231929021_78.docx @ 965257 @ 1 @ 1 To this Document Pos: 11 /BA/Einleitung/Gültigkeit/Vorsätze/Gültigkeit X-Disc 620 @ 328\mod_1426575660645_78.docx @ 2512753 @ 2 @ 1 Validity These operating instructions are valid for the direct cutting system of the series: X-Disc 620 Pos: 12 /BA/Zu diesem Dokument/Richtungsangaben_mit Überschrift 3.

  • Page 9: Safety

    Pos: 17.3 /BA/Einleitung/Vorsätze/Verwendungszweck X-Disc 620 @ 328\mod_1426600093892_78.docx @ 2513157 @ @ 1 The direct cutting system of the X-Disc 620 series is a header especially for the KRONE forage harvester BiG X. It is used to cut thin crops growing on the ground.

  • Page 10: Basic Safety Instructions

    Safety Pos: 17.8.1 /Überschriften/Überschriften 2/F-J/Grundlegende Sicherheitshinweise @ 186\mod_1380009482364_78.docx @ 1606585 @ 2 @ 1 Basic safety instructions Pos: 17.8.2 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Nichtbeachtung der SiHi und WaHi (Einführtext Grundlegende SiHi) @ 175\mod_1372834139379_78.docx @ 1504793 @ @ 1 Non-compliance with the safety instructions and warnings Non-compliance with the safety instructions and warnings may result in injuries and damage to the environment and property.

  • Page 11: Children In Danger

    Safety Pos: 17.8.8 /Überschriften/Überschriften 3/K-O/Kinder in Gefahr @ 187\mod_1380011650765_78.docx @ 1606732 @ 3 @ 1 3.4.3 Children in danger Pos: 17.8.9 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Kinder in Gefahr (Anhängegerät, Anbaugerät, Anhänger) @ 176\mod_1372842540941_78.docx @ 1505758 @ @ 1 Children cannot assess danger and behave unpredictably. As a result, children are especially at risk.

  • Page 12: Additional Equipment And Spare Parts

    Safety Pos: 17.8.15 /Überschriften/Überschriften 3/U-Z/Zusatzausrüstungen und Ersatzteile @ 187\mod_1380012000801_78.docx @ 1606819 @ 3 @ 1 3.4.6 Additional equipment and spare parts Pos: 17.8.16 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Zusatzausrüstungen und Ersatzteile @ 176\mod_1372844184073_78.docx @ 1506194 @ @ 1 Additional equipment and spare parts, which do not comply with the requirements of the manufacturer, may impair the operational safety of the machine and cause accidents.

  • Page 13: Operational Safety: Technically Perfect Condition

    Safety Pos: 17.8.20 /Überschriften/Überschriften 3/A-E/B/Betriebssicherheit: Technisch einwandfreier Zustand @ 187\mod_1380012216128_78.docx @ 1606877 @ 3 @ 1 3.4.8 Operational safety: Technically perfect condition Pos: 17.8.21 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Betriebssicherheit - Betrieb nur nach ordnungsgemäßer Inbetriebnahme @ 176\mod_1372854464728_78.docx @ 1506530 @ @ 1 Operation only when the machine has been started up correctly If the machine is not started up correctly according to these operating instructions, the operational safety of the machine is not ensured.

  • Page 14: Danger Zones

    Safety Pos: 17.8.25 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Betriebssicherheit - Technische Grenzwerte (X-Disc) @ 329\mod_1426851982881_78.docx @ 2519697 @ @ 1 Technical limit values When the technical limit values of the machine are not met, the machine may be damaged. Thus there is a risk of accidents, serious injuries or death. With regard to safety, it is of special importance to comply with the following technical limit values: –...
  • Page 15 Safety Pos: 17.8.29 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Gefahrenbereich zwischen Feldhäcksler und Vorsatzgerät @ 271\mod_1402908219526_78.docx @ 2045191 @ @ 1 Danger zone between machine and front attachment People situated between the front attachment and forage harvester may be seriously injured or killed if the machine rolls away or moves. •...

  • Page 16: Keeping Safety Devices Functional

    Safety Pos: 17.8.33 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Gefahrenbereich Gelenkwelle @ 176\mod_1372945619081_78.docx @ 1508114 @ @ 1 Danger zone universal shaft People may become caught by the universal shaft, pulled in and seriously injured. • Ensure that the universal shaft guards are attached and functional. •...

  • Page 17: Personal Protective Equipment

    Safety Pos: 17.8.38 /Überschriften/Überschriften 3/P-T/PPersönliche Schutzeinrichtung @ 187\mod_1380021186541_78.docx @ 1607134 @ 3 @ 1 3.4.11 Personal protective equipment Pos: 17.8.39 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Persönliche Schutzeinrichtung @ 332\mod_1428385772094_78.docx @ 2536705 @ @ 1 The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries.

  • Page 18: Traffic Safety

    Safety Pos: 17.8.44 /Überschriften/Überschriften 3/U-Z/Verkehrssicherheit @ 187\mod_1380021550886_78.docx @ 1607192 @ 3 @ 1 3.4.13 Traffic safety Pos: 17.8.45 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Verkehrssicherheit - Gefahren beim Fahren auf Straße und Feld (Vorsatz) @ 271\mod_1402909391410_78.docx @ 2045220 @ @ 1 Dangers when driving on roads and in fields The mounted front attachment changes the handling characteristics of the forage harvester.

  • Page 19: Consumables

    Safety Pos: 17.8.52 /Überschriften/Überschriften 3/A-E/B/Betriebsstoffe @ 187\mod_1380021996500_78.docx @ 1607250 @ 3 @ 1 3.4.15 Consumables Pos: 17.8.53 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Betriebsstoffe - Ungeeignete Betriebsstoffe Verweis auf Maschinenbeschreibung @ 176\mod_1373263550539_78.docx @ 1509142 @ @ 1 Unsuitable consumables Consumables which do not comply with the requirements of the manufacturer, may impair the operational safety of the machine and cause accidents.
  • Page 20 Safety Pos: 17.8.58 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Gefahrenquellen - Schwingungen (Selbstfahrer) @ 177\mod_1373276525229_78.docx @ 1509781 @ @ 1 Vibrations may damage your health Vibrations generated by the combination of the self-propelled harvester and front attachment may seriously damage your health and have long-term consequences. The type of work and the connected devices, working hours, speeds, tyre pressure and ground conditions also affect the loads.

  • Page 21: Dangers Associated With Certain Activities: Work On The Machine

    Safety Pos: 17.8.61 /Überschriften/Überschriften 3/F-J/Gefahren bei bestimmten Tätigkeiten: Arbeiten an der Maschine @ 187\mod_1380023025765_78.docx @ 1607595 @ 3 @ 1 3.4.17 Dangers associated with certain activities: Work on the machine Pos: 17.8.62 /BA/Sicherheit/1. Grundlegende Sicherheitshinweise/Gefahren bei best. Tätigkeiten: Arbeiten an der Maschine-Arbeiten nur an der stillgestzten Maschine @ 177\mod_1373284611057_78.docx @ 1510164 @ @ 1 Work on the machine only when it has been shut down If the machine has not been shut down and safeguarded, parts may move unintentionally or the machine may start moving.

  • Page 22: Behaviour In Hazardous Situations And When Accidents Occur

    Improper welding work will endanger the operational safety of the machine. As a result, accidents may occur and people may be seriously injured or killed. • Before performing welding work on the machine, obtain the consent of KRONE customer service and, if required, identify alternatives. •...

  • Page 23: Safety Routines

    Safety Pos: 17.10.1 /Überschriften/Überschriften 2/P-T/Sicherheitsroutinen @ 187\mod_1380089318480_78.docx @ 1608182 @ 2 @ 1 Safety routines Pos: 17.10.2 /Überschriften/Überschriften 3/K-O/Maschine stillsetzen und sichern @ 190\mod_1381323544614_78.docx @ 1624780 @ 3 @ 1 3.5.1 Stopping and securing the machine Pos: 17.10.3 /BA/Sicherheit/3. Sicherheitsroutinen/Maschine stillsetzen und sichern - Vorsätze_ALTE FORM @ 276\mod_1404804986797_78.docx @ 2076371 @ @ 1 WARNING! Crush hazard due to movement of the machine or machine parts! If the machine has not been shut down, the machine or machine parts may move...

  • Page 24: Machine Description

    Pos: 19 /Überschriften/Überschriften 1/K-O/Maschinenbeschreibung @ 107\mod_1334231806004_78.docx @ 965201 @ 1 @ 1 Machine Description Pos: 20 /Überschriften/Überschriften 2/K-O/Maschinenübersicht @ 0\mod_1195565731130_78.docx @ 555 @ 2 @ 1 Machine overview Pos: 21 /BA/Maschinenbeschreibung/Maschinenübersicht/Vorsätze/Maschinenübersicht X-Disc 620 @ 335\mod_1429695887395_78.docx @ 2554546 @ @ 1 Fig. 1...
  • Page 25 Machine Description 1) Protective cover 2) Rubber strip 3) Cutterbar drive gear 4) L-corner gearbox 5) Drive chains 6) Type plate 7) Suspension point 8) Parking support 9) Holding bow 10) Main angular gearbox 11) Locking sheet 12) Infeed sheets 13) Conveyor auger 14) Guard cloth 15) Mower drums...

  • Page 26: Identification Plate

    Machine Description Pos: 23 /Überschriften/Überschriften 2/K-O/Kennzeichnung @ 0\mod_1195564622099_78.docx @ 496 @ 2 @ 1 Identification Plate Pos: 24 /BA/Einleitung/Kennzeichnung/Vorsätze/Kennzeichnung X-Disc 620 @ 335\mod_1429694559210_78.docx @ 2554392 @ @ 1 GPS00033 Fig. 2: The machine data is on the type plate (1).

  • Page 27: Contact

    Machine Description Pos: 27 /Überschriften/Überschriften 3/A-E/A/Ansprechpartner @ 0\mod_1195569394286_78.docx @ 839 @ 3 @ 1 4.3.1 Contact Pos: 28 /BA/Adressen/Adresse Maschinenfabrik KRONE Spelle @ 0\mod_1195568531083_78.docx @ 734 @ @ 1 Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Strasse 10 D-48480 Spelle (Germany) Telephone: + 49 (0) 59 77/935-0 (Head Office) Fax.: + 49 (0) 59 77/935-339 (Head Office)

  • Page 28: Position Of The Adhesive Safety Stickers On The Machine

    Pos: 34 /Überschriften/Überschriften 2/K-O/Lage der Sicherheitsaufkleber an der Maschine @ 0\mod_1195634967326_78.docx @ 1020 @ 2 @ 1 Position of the Adhesive Safety Stickers on the Machine Pos: 35 /BA/Sicherheit/Aufkleber/Vorsätze/Sicherheitsaufkleber X-Disc 620 @ 335\mod_1429704753739_78.docx @ 2554711 @ @ 1 GPS00036 Fig. 3...
  • Page 29 Machine Description Before starting the The PTO speed must not exceed 750 rpm! machine, read and follow the operating instructions 750/ MAX. and safety instructions. 27 000 166 1 Order no. 27 000 166 1 (1x) Order no. 939 471-1 (1x) 3) Order No.

  • Page 30: Technical Data

    We reserve the right to make design changes at any time and without notification of reasons. Pos: 39 /BA/Einleitung/Technische Daten/Vorsätze/Technische Daten: Abmessungen X-Disc 620 @ 328\mod_1426576296733_78.docx @ 2512815 @ @ 1 Type X-Disc 620...

  • Page 31: Commissioning

    Pos: 45.4 /Überschriften/Überschriften 2/A-E/Anbau an den Feldhäcksler @ 13\mod_1225451434551_78.docx @ 156364 @ 2 @ 1 Attachment to the forage harvester Pos: 45.5 /BA/Inbetriebnahme/Vorsätze/Adapterrahmen/Hinweis Anbau nur für KRONE-Feldhäcksler Big X @ 12\mod_1224669316688_78.docx @ 152528 @ @ 1 Note The KRONE direct cutting system X-Disc is specially designed for attachment to the KRONE forage harvester Big X.

  • Page 32: Stop Points

    Warning! - Stop and transportation equipment inadequately dimensioned. Effect: Danger to life, serious injuries or serious damage to the machine Use only adequately dimensioned stop and transportation equipment (crane, ropes)! Pos: 45.9 /BA/Inbetriebnahme/Vorsätze/Adapterrahmen/Anschlagpunkte Bild X-Disc 620 @ 336\mod_1429869487083_78.docx @ 2556877 @ @ 1 GPS00040 Fig. 4 Pos: 45.10 /BA/Inbetriebnahme/Vorsätze/Anschlagpunkte @ 12\mod_1224668047156_78.docx @ 152398 @ @ 1...

  • Page 33: Adjusting Machine To The Forage Harvester Big X 480/580

    Commissioning Pos: 45.14 /Überschriften/Überschriften 2/K-O/Maschine an den Feldhäcksler BiG X 480/580 anpassen @ 178\mod_1374046400044_78.docx @ 1524690 @ 2 @ 1 Adjusting machine to the forage harvester BiG X 480/580 Pos: 45.15 /BA/Inbetriebnahme/Vorsätze/Adapterrahmen/Hinweis Erstanbau und Wechsel Verriegelungsbleche und Getriebe anpassen @ 163\mod_1366032240292_78.docx @ 1423761 @ @ 1 Note When mounting the machine the first time on a forage harvester as well as each time a forage harvester is changed, the position of the locking plates as well as of the coupling disc must be...

  • Page 34: Adjusting The Locking Plates

    Pos: 45.22 /BA/Inbetriebnahme/Vorsätze/Adapterrahmen/Hinweis Einstellungen an den Verriegelungsblechen rechts und links gleich ausführen @ 163\mod_1366032305295_78.docx @ 1423790 @ @ 1 Note Set the locking plates the same on the right and on the left. Pos: 45.23 /BA/Inbetriebnahme/Vorsätze/Adapterrahmen/Verriegelungsbleche einstellen T1 Bild X-Disc 620 @ 336\mod_1430122224190_78.docx @ 2557601 @ @ 1 EFL000046_2 Fig. 7 Pos: 45.24 /BA/Inbetriebnahme/Vorsätze/Adapterrahmen/Verriegelungsbleche einstellen Einführsatz BiG X 480/580 @ 163\mod_1366111950543_78.docx @ 1426040 @ @ 1...
  • Page 35 Commissioning Pos: 45.32 /BA/Inbetriebnahme/Vorsätze/Adapterrahmen/Verriegelungsbleche einstellen T3 Bild X-Disc 620 @ 336\mod_1430122914824_78.docx @ 2557632 @ @ 1 GPS00047 Fig. 9 Pos: 45.33 /BA/Inbetriebnahme/Vorsätze/Adapterrahmen/Verriegelungsbleche einstellen T2 X-Disc 620 @ 338\mod_1430731131142_78.docx @ 2564167 @ @ 1 • Lock the locking pins (1). •...

  • Page 36: Adjusting The Main Angular Gearbox

    Commissioning Pos: 45.35 /Überschriften/Überschriften 3/F-J/Hauptwinkelgetriebe einstellen @ 261\mod_1399384243975_78.docx @ 1991348 @ 3 @ 1 5.5.2 Adjusting the main angular gearbox Pos: 45.36 /BA/Inbetriebnahme/Vorsätze/Pendelrahmen/Kupplung einstellen Bild BiG X 480/580__X_Disc 620 @ 336\mod_1430123262084_78.docx @ 2557663 @ @ 1 GPS00039 GPS00048 Fig. 10 Pos: 45.37 /BA/Inbetriebnahme/Vorsätze/Pendelrahmen/Kupplung einstellen Big X 480/580 @ 261\mod_1399367453066_78.docx @ 1990396 @ @ 1 The coupling disc (1) of the front attachment must be aligned with the coupling journal (2) of the forage harvester until the coupling journal (2) is positioned centrally in the housing (3).
  • Page 37 Pos: 45.38.4 /BA/Inbetriebnahme/Vorsätze/Pendelrahmen/Vorsatz an den Feldhäcksler anbauen EasyCollect 600-3, 750-3 @ 328\mod_1426494918949_78.docx @ 2511379 @ @ 1 Mounting header on forage harvester • Mount header on forage harvester. Pos: 45.38.5 /BA/Inbetriebnahme/Vorsätze/Pendelrahmen/Kupplungsscheibe kontrollieren X-Disc 620 @ 337\mod_1430219870615_78.docx @ 2560001 @ @ 1 Checking the position of the clutch disc • Check the position of the clutch disc.
  • Page 38 • Tighten screws (1) again. Pos: 45.38.14 /Layout Module /----------------Leerzeile-------------------- @ 240\mod_1395147357027_0.docx @ 1890988 @ @ 1 Pos: 45.38.15 /BA/Inbetriebnahme/Vorsätze/Pendelrahmen/Position der Kupplungsscheibe kontrollieren X-Disc 620 @ 338\mod_1430732087145_78.docx @ 2564198 @ @ 1 Checking the position of the clutch disc •...

  • Page 39: Start-Up

    Start-up Pos: 47.1 /Überschriften/Überschriften 1/F-J/Inbetriebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1 Start-up Pos: 47.2 /BA/Sicherheit/6. Überarbeitete Warnhinweise/An-/ Abbau/Gefahr - An-/ Abbau und Bedienung X-Disc 6200 @ 12\mod_1224667322828_78.docx @ 152373 @ @ 1 DANGER! – Attaching / removing and operating the machine Effect: Danger to life or serious injuries.

  • Page 40: Attachment To The Forage Harvester

    Start-up Pos: 47.5 /Überschriften/Überschriften 2/A-E/Anbau an den Feldhäcksler @ 13\mod_1225451434551_78.docx @ 156364 @ 2 @ 1 Attachment to the forage harvester Pos: 47.6 /Überschriften/Überschriften 3/A-E/A/Adapterrahmen @ 161\mod_1365665659276_78.docx @ 1416163 @ 3 @ 1 6.2.1 Adapter Frame Pos: 47.7 /BA/Inbetriebnahme/Vorsätze/Pendelrahmen/Anbau Adapterrahmen Bild BiG X 480/580 @ 277\mod_1404904419550_78.docx @ 2080966 @ @ 1 EFL000046_2 Fig.
  • Page 41 Start-up Pos: 47.14 /BA/Inbetriebnahme/Vorsätze/Ankuppeln/Ankuppeln T1 Bild BiG X 480/580 X-Disc 620 @ 336\mod_1430149124261_78.docx @ 2558998 @ @ 1 GPS00053 Fig. 16 Pos: 47.15 /BA/Inbetriebnahme/Vorsätze/Ankuppeln/Ankuppeln Einführsatz BiG X 480/580 EasyFlow 300/BX014 @ 163\mod_1366123972057_78.docx @ 1426774 @ @ 1 To connect the front attachment to the forage harvester: Pos: 47.16 /BA/Inbetriebnahme/Vorsätze/Ankuppeln/Ankuppeln T1a Text BiG X 480/580 EasyFlow 300/BX014 @ 275\mod_1404720771564_78.docx @ 2070616 @ @ 1...

  • Page 42: Parking Supports In Transport Position On The Right/Left

    Start-up Pos: 47.23 /BA/Inbetriebnahme/Vorsätze/Ankuppeln/Ankuppeln Schnellkuppler Bild BiG X 480/580 X-Disc 620 @ 336\mod_1430199695593_78.docx @ 2559170 @ @ 1 Fig. 18 Pos: 47.24 /BA/Inbetriebnahme/Vorsätze/Ankuppeln/Ankuppeln Schnellkuppler BiG X 480/580 X-Disc 620 @ 337\mod_1430229314673_78.docx @ 2560569 @ @ 1 • Check whether the coupling disc (1) of the main angular gearbox rests evenly against the coupling journal of the forage harvester (2).

  • Page 43: Driving And Transport

    Driving and Transport Pos: 49.1 /Überschriften/Überschriften 1/F-J/Fahren und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1 Driving and Transport Pos: 49.2 /BA/Sicherheit/Fahren und Transport/Mitfahren Straßenfahrt/Gefahr Straßenfahrt, Mitfahren X-Disc @ 12\mod_1224685018297_78.docx @ 153062 @ @ 1 DANGER! – Road travel, carrying passengers, driving conduct Effect: Danger to life, injuries or damage to the machine.
  • Page 44 Driving and Transport Pos: 51 /Layout Module /Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1 This page has been left blank deliberately!! Pos: 52 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...

  • Page 45: Operation

    This also applies to holders. • Do not switch on the drive until the front attachment is in the working position. Pos: 53.4 /BA/Bedienung /Vorsätze/Schneidwerk/Arbeitsstellung X-Disc 620 @ 336\mod_1430201826316_78.docx @ 2559295 @ 3 @ 1 8.1.1 Working Position Fig.
  • Page 46 Operation Pos: 53.6 /BA/Bedienung /Vorsätze/Schneidwerk/Fahren im Vorgewende @ 68\mod_1304415958916_78.docx @ 627273 @ @ 1 Driving in headland position: • Set the lifting height to max. 40 cm via the display of the forage harvester (see operating instructions of the forage harvester, chapter "Lifting Gear" - Setting and Securing Lifting Height for the Headland Position) DANGER! –...

  • Page 47: Detaching The Machine

    Pos: 53.13 /BA/Bedienung /Hinweis Maschine stillsetzen @ 26\mod_1244443159144_78.docx @ 257575 @ @ 1 Note Stop the machine. Pos: 53.14 /BA/Bedienung /Vorsätze/EASYFLOW/Abbau T1 Bild X-Disc 620 @ 337\mod_1430206458918_78.docx @ 2559428 @ @ 1 Fig. 21 Pos: 53.15 /BA/Bedienung /Vorsätze/EASYFLOW/Abbau T2 EasyFlow 300/BV014 @ 160\mod_1365580006314_78.docx @ 1413300 @ @ 1 •...
  • Page 48 Operation Pos: 53.18 /BA/Bedienung /Vorsätze/EASYFLOW/Abbau Bild X-Disc 620 @ 337\mod_1430206994536_78.docx @ 2559491 @ @ 1 GPS00057 Fig. 22 Pos: 53.19 /BA/Bedienung /Vorsätze/EASYFLOW/Abbau T3 EasyFlow 300/BV014 @ 326\mod_1426057586627_78.docx @ 2505322 @ @ 1 • Unlock locking bolt (1). • Lower intake of forage harvester until the roll guides (2) are free and can be moved back without touching the holding bow (3).

  • Page 49: Settings

    Settings Pos: 55.1 /Überschriften/Überschriften 1/A-E/Einstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1 Settings Pos: 55.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Vorsätze/Gefahr Wartung allgemein Vorsätze/Feldhäcksler (Messerteller) @ 13\mod_1225453555895_78.docx @ 156385 @ @ 1 Danger! - When performing repair, maintenance or cleaning work or when making technical modifications to the machine, drive elements may start moving (caution: cutting discs continue to run).

  • Page 50: Adjusting The Distance Between The Scraper Bars And The Auger Conveyor

    Turn auger manually and check whether the auger can be rotated freely and does not collide with the scraper bars. Pos: 55.8 /BA/Einstellungen/Vorsätze/Die Abstreifleisten unterliegen einem natürlichen Beanspruchungsverschleiß X-Disc 620 @ 337\mod_1430289578489_78.docx @ 2560989 @ @ 1 The scraper bars (3, 4) are subject to natural wear. Therefore they must be checked once a year at the latest before the beginning of the season and they must be replaced, if necessary.

  • Page 51: Set Ground Skid

    Settings Pos: 55.10 /BA/Einstellungen/Vorsätze/Bodenkufe einstellen @ 93\mod_1327663787338_78.docx @ 791374 @ 3 @ 1 9.1.1 Set Ground Skid Note The height of the skids must be adapted to the tyre size of the forage harvester in that way that the skids in the rear skid area are still resting evenly on the ground. The position of the ground skid does not influence the cutting height.
  • Page 52 Settings Pos: 57 /Layout Module /Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1 This page has been left blank deliberately!! Pos: 58 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...

  • Page 53: Maintenance

    Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.

  • Page 54: Maintenance Table

    Maintenance Pos: 59.11 /Überschriften/Überschriften 2/U-Z/Wartungstabelle @ 65\mod_1300369413064_78.docx @ 583966 @ 2 @ 1 10.3 Maintenance table Pos: 59.12 /BA/Wartung/Vorsätze/X-Disc 6200/Wartungstabelle - X-Disc 6200 @ 338\mod_1430745658508_78.docx @ 2564864 @ @ 1 Maintenance interval Maintenance work Main angular gearbox Oil level check Oil change L-corner gearbox Oil level check...

  • Page 55: Tightening Torques

    Maintenance Pos: 59.14.1 /Überschriften/Überschriften 2/A-E/Anziehdrehmomente @ 202\mod_1385711894606_78.docx @ 1693123 @ 2 @ 1 10.4 Tightening torques Pos: 59.14.2 /Überschriften/Überschriften 3/K-O/Metrische Gewindeschrauben mit Regelgewinde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1 10.4.1 Metric Thread Screws with Control Thread Pos: 59.14.3 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewindeschrauben mit Regelgewinde Tabelle @ 321\mod_1424760222607_78.docx @ 2477725 @ @ 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.

  • Page 56: Metric Thread Screws With Fine Thread

    Maintenance Pos: 59.14.5 /Überschriften/Überschriften 3/K-O/Metrische Gewindeschrauben mit Feingewinde @ 322\mod_1424945855944_78.docx @ 2484627 @ 3 @ 1 10.4.2 Metric Thread Screws with Fine Thread Pos: 59.14.6 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewindeschrauben mit Feingewinde Tabelle @ 321\mod_1424845229172_78.docx @ 2480186 @ @ 1 A = thread size Tightening torque in Nm (unless otherwise stated)

  • Page 57: Main Angular Gearbox

    Pos: 59.17.5 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle / Ölwechsel Intervall: siehe Kapitel Wartung „Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1 Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table” Pos: 59.17.6 /BA/Wartung/Ölkontrolle_Wechsel/Vorsätze/X-Disc/Bild Hauptwinkelgetriebe X-Disc 620 @ 337\mod_1430208292577_78.docx @ 2559551 @ @ 1 Fig. 26...

  • Page 58: L Corner Gearbox

    Pos: 59.19.6 /BA/Wartung/Ölkontrolle_Wechsel/Ölkontrolle / Ölwechsel Intervall: siehe Kapitel Wartung „Wartungstabelle“ @ 134\mod_1350483605921_78.docx @ 1188115 @ @ 1 Interval for oil level check and oil change: refer to chapter Maintenance “Maintenance Table” Pos: 59.19.7 /BA/Wartung/Ölkontrolle_Wechsel/Vorsätze/X-Disc/Bild L-Eckgetriebe X-Disc 620 @ 337\mod_1430209625213_78.docx @ 2559645 @ @ 1 Fig. 27...

  • Page 59: Cutter Bar Drive Gear

    Maintenance Pos: 59.21.1 /Überschriften/Überschriften 2/K-O/Mähholm-Antriebsgetriebe @ 12\mod_1224750940357_78.docx @ 153676 @ 2 @ 1 10.7 Cutter bar drive gear Pos: 59.21.2 /WHB/Wartung/EasyCollect 753/903/1053/Hinweis Kontrolle/wechsel in waagerechter Stellung des Getriebes vornehmen @ 26\mod_1245065900611_78.docx @ 258462 @ @ 1 Note Check the oil level and change the oil while the gearbox is in a horizontal position! Pos: 59.21.3 /BA/Wartung/Ölkontrolle_Wechsel/Hinweis - Altöl ordnungsgemäß...

  • Page 60: Oil Level Check And Oil Change On The Cutter Bar

    Maintenance Pos: 59.23.1 /Überschriften/Überschriften 2/K-O/Ölstandskontrolle und Ölwechsel am Mähholm @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1 10.8 Oil level check and oil change on the cutter bar Pos: 59.23.2 /Überschriften/Überschriften 3/K-O/Ölwechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1 10.8.1 Oil change Pos: 59.23.3 /BA/Wartung/Mähwerke/Hinweis Ein Ölwechsel am Mähholm ist nicht erforderlich.
  • Page 61 Maintenance Pos: 59.23.10 /BA/Wartung/Mähwerke/Ölkontrolle Mähholm Easycut @ 3\mod_1204723206930_78.docx @ 72428 @ @ 1 • Allow the machine to run briefly. Do not leave the driver’s cab until the cutting discs/blade drums have come to a complete stop EC-0-003 Fig. 30: Check the oil level before every use •...

  • Page 62: Checking The Cutter Blades And Blade Holder

    Maintenance Pos: 59.25.1 /Überschriften/Überschriften 2/K-O/Kontrolle der Mähklingen und Messerhalterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1 10.9 Checking the Cutter Blades and Blade Holder Pos: 59.25.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Fehlende und beschädigte Mähklingen und Mähklingenhalterungen @ 0\mod_1197265722813_78.docx @ 16342 @ @ 1 Warning! - Missing and damaged cutter blades and cutter blade retainers.

  • Page 63: Blade Screw Connection

    Maintenance Pos: 59.25.8 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Messerschraubverschluss Haltebolzen 14 mm @ 0\mod_1197267907375_78.docx @ 16425 @ 3 @ 1 10.9.2 Blade screw connection Danger! - Insufficient thickness of material on the retaining bolts. Effect: Danger to life or serious injuries. • At every blade changing check the thickness of the holding bolts material. •...

  • Page 64: Blade Quick-Fit Device

    Maintenance Pos: 59.25.10 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Messerschnellverschluss Haltebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1 10.9.3 Blade Quick-Fit Device Danger! - Insufficient thickness of material on the retaining bolts. Effect: Danger to life or serious injuries. • At every blade changing check the thickness of the holding bolts material. •...

  • Page 65: Periodical Inspection Of The Leaf Springs

    The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point. EC 225 0 Fig. 34 Note Use only original Krone spare parts to replace the leaf springs. Pos: 59.25.13 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...

  • Page 66: Periodical Inspection Of The Cutting Discs / Blade Drums

    In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded. EC-0-211 Fig. 35 Note The cutting discs or drums must be replaced by Original Krone spare parts only. Pos: 59.25.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...

  • Page 67: Abrasion Limit

    If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts . Pos: 59.25.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...

  • Page 68: Blade Changing On Cutting Discs

    Maintenance Pos: 59.25.18 /Überschriften/Überschriften 2/K-O/Messerwechsel an Messertellern @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1 10.10 Blade Changing on Cutting Discs Pos: 59.25.19 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1 Danger! - Rapidly rotating cutting discs/blade drums. Effect: Danger to life or serious injuries.

  • Page 69: Blade Screw Connection

    Maintenance Pos: 59.25.22 /Überschriften/Überschriften 3/K-O/Messerschraubverschluss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1 10.10.1 Blade Screw Connection Pos: 59.25.23 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Beschreibung Messerwechsel Messerschraubverschluss @ 47\mod_1285661949953_78.docx @ 456898 @ @ 1 EC-0-250 Pic. 37 • Fold up safety device • Clean the area •...

  • Page 70: Blade Quick-Fit Device

    Maintenance Pos: 59.25.25 /Überschriften/Überschriften 3/K-O/Messerschnellverschluss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1 10.10.2 Blade Quick-Fit Device Pos: 59.25.26 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Beschreibung Messerwechsel Messerschnellverschluss @ 0\mod_1197271100500_78.docx @ 16616 @ @ 1 EC-251-0 Fig. 38 • Clean the area. • Remove damaged or worn blades. •...

  • Page 71: Replacing The Linings

    Maintenance Pos: 59.25.28 /BA/Wartung/Mähwerke/Stoßkanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1 10.11 Replacing the linings Caution! - If the linings are checked irregularly. Effect: Damage to the machine • Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary! •...

  • Page 72: Rotary Hub With Shear Fuse (Optional)

    Pos: 59.27.1 /Überschriften/Überschriften 2/K-O/Kreiselnabe mit Schersicherung (optional) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1 10.12 Rotary hub with shear fuse (optional) Pos: 59.27.2 /BA/Wartung/Mähwerke/Schersicherung/Bild Mähholm Aufstellung X-Disc 620 @ 329\mod_1427096024109_78.docx @ 2520208 @ @ 1 Fig. 41 A= Direction of rotation to the middle (not provided)
  • Page 73 Maintenance Pos: 59.27.4 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1 Danger! - Rapidly rotating cutting discs/blade drums. Effect: Danger to life or serious injuries. • Switch off the engine and remove the ignition key. •...

  • Page 74: After Shearing Off

    Maintenance Pos: 59.27.8 /BA/Wartung/Mähwerke/Schersicherung/Nach dem Abscheren EasyCut @ 320\mod_1424253035183_78.docx @ 2472207 @ 3 @ 1 10.12.1 After Shearing Off Caution! - Correct installation position of the bearing housing not observed. Effect: Damage to the machine • Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).
  • Page 75 • Remove the hub (1). • Remove the damaged shear pins (3). • Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts. • Fill the space above the bearing with grease (c). • Place the hub on the pinion shaft.

  • Page 76: Wear Sheets For Trough

    Maintenance Pos: 59.29 /BA/Wartung/Vorsätze/Verschleißbleche für Wanne X-Disc 620 @ 337\mod_1430214264360_78.docx @ 2559871 @ 2 @ 1 10.13 Wear Sheets for Trough GPS00062 Fig. 43 The wear sheets (1, 2) of the trough are subject to natural wear due to the crop. Therefore they must be checked for wear once a year, at the latest before the beginning of the season.

  • Page 77: Rubber Strip

    Maintenance Pos: 59.32 /BA/Wartung/Vorsätze/X-Disc 6200/Gummistreifen @ 140\mod_1355212766984_78.docx @ 1246102 @ 2 @ 1 10.15 Rubber Strip GPS00030 Fig. 45 The rubber strips (1) (right and left machine side) are subject to a natural wear caused by the crop. They must therefore be checked for wear and damage before every use and they must be replaced, if necessary.

  • Page 78: Maintenance - Lubrication Chart

    All other safety instructions must also be followed to avoid injuries and accidents. Pos: 59.35.4 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1 11.2 PTO shaft Pos: 59.35.5 /BA/Wartung/Gelenkwelle schmieren/Abschmieren Gelenkwellen X-Disc 620 @ 337\mod_1430211329598_78.docx @ 2559749 @ @ 1 100 h 250 h GPS00060 Fig.

  • Page 79: Lubrication Chart

    Pos: 59.35.8 /BA/Wartung/Vorsätze/Schmierstellen nach Betriebsstunden abschmieren @ 12\mod_1224841289385_78.docx @ 153941 @ @ 1 The lubrication points mentioned below must be lubricated after the operating hours indicated. Pos: 59.35.9 /BA/Wartung/Vorsätze/X-Disc 6200/Schmierplan X-Disc 620 @ 337\mod_1430212046909_78.docx @ 2559812 @ @ 1 250h...

  • Page 80: Placing In Storage

    Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.

  • Page 81: Before The Start Of The New Season

    Before the Start of the New Season Pos: 62.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.docx @ 82867 @ 1 @ 1 Before the Start of the New Season Pos: 62.5 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 13.1 Special Safety Instructions Pos: 62.6 /BA/Sicherheit/7.

  • Page 82: Test Run

    Before the Start of the New Season Pos: 62.9 /Überschriften/Überschriften 2/P-T/Probelauf @ 0\mod_1196782963921_78.docx @ 14908 @ 2 @ 1 13.2 Test run. Pos: 62.10 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Probelauf Einzahl Maschine muss auf Boden aufliegen @ 13\mod_1225454023333_78.docx @ 156407 @ @ 1 Danger! - Testing the machine after repair, maintenance or cleaning work and after technical intervention.

  • Page 83: Disposal Of The Machine

    Disposal of the machine Pos: 64 /Überschriften/Überschriften 1/A-E/Entsorgung der Maschine @ 274\mod_1404207309028_78.docx @ 2060455 @ 1 @ 1 Disposal of the machine Pos: 65 /BA/Entsorgung der Maschine/Die Maschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1 14.1 Disposal of the machine After the service life of the machine has expired, the individual components of the machine must be disposed of properly.

  • Page 84: Index

    Index Infeed Sheets ............. 76 Information Required for Questions and Orders 26 Abrasion Limit ............. 67 Intended Use ............9 Adapter Frame ............ 40 Additional equipment and spare parts ....12 Adjusting machine to the forage harvester BiG X Keeping safety devices functional ..... 16 480/580 ............
  • Page 85 Set Ground Skid ..........51 Setting Infeed Sheets ......... 51 Technical data ............ 30 Settings ............... 49 Test run .............. 82 Sources of danger on the machine ..... 19 Test run .............. 53 Spare Parts ............53 Tightening torques ..........55 Start-up ...............
  • Page 86 Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +49 (0) 59 77/935-0 +49 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

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