Krone X-Disc 6200 Operating Instructions Manual
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Krone X-Disc 6200 Operating Instructions Manual

Krone X-Disc 6200 Operating Instructions Manual

Direct cutting system
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Operating instructions No. 4322-0 GB
Direct cutting system
X-Disc 6200
(Machine No. 619 449 or greater)

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Summary of Contents for Krone X-Disc 6200

  • Page 1 Operating instructions No. 4322-0 GB Direct cutting system X-Disc 6200 (Machine No. 619 449 or greater)
  • Page 2 EC Declaration of Conformity corresponding to the EC Directive 98/37/EC Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str. 10, D-48480 Spelle, Germany declare under our sole responsibility, that the product Direct cutting system Type: X-Disc 6200 tto which this declaration refers corresponds to the relevant basic safety and health requirements of the EC Directive 98/37/EC.
  • Page 3 We hope that you will be satisfied with your KRONE machine. Machine factory Bernard Krone GmbH Spelle...
  • Page 4 Foreword...

  • Page 5: Table Of Contents

    List of contens List of contens General aspects ............. I -1 Intended use ......................I -1 Information on the product ..................I -1 1.2.1 Address of the manufacturer: ................... I -1 1.2.2 Declaration ......................I -1 1.2.3 Designation ......................I -1 1.2.4 Information for enquiries and orders ................
  • Page 6 List of contens Maintenance ..............IV -1 Special safety instructions ..................IV -1 General aspects ....................IV -1 Lubricant quantities and designations for gearboxes ..........IV -2 4.3.1 Oil level check and oil change intervals (gearboxes) ..........IV -2 4.3.2 Main angular gear ....................

  • Page 7: General Aspects

    1.1 Intended use The X disc 6200 direct cutting system is a front GPS00007 attachment unit for the KRONE forage harvester BiG X. The direct cutting system is for cutting crops on ground level. 1.2 Information on the product 1.2.1 Address of the manufacturer:...

  • Page 8: Intended Use

    The intended use shall also include the adherence to the operating, maintenance and repair conditions set by the manufacturer. 1.2.6 Technical data X-Disc 6200 Cutting width [mm] 6200 Number of mowing discs Number of mowing cylinders...

  • Page 9: Safety

    Safety 2.2 Safety instructions and Safety accident prevention 2.1 Identifying important regulations information in the operating 2.2.1 Personnel qualification and training instructions The direct cutting system may be used, maintained Important safety instructions in the present operating and repaired only by persons who are familiar with it instructions are identified with the general hazard and have been instructed about the dangers connected symbol.

  • Page 10: Safety And Accident Prevention Regulations

    Safety Complied with the relevant legal regulations is 15. Actuating mechanisms (ropes, chains, rods, etc.) mandatory in traffic on public roads (in the Federal of remotely operated devices must be run so that Republic of Germany, for example, the StVZO (Road they do not trigger unintended movements in all Traffic Type Approval Law and the StVO (Road Traffic transport and working positions.

  • Page 11: Attached Devices

    Safety 2.2.5 Attached devices 11. While working with the PTO, nobody is permitted to stay in the range of the turning PTO or PTO shaft. 1. Special care is required when coupling and 12. Always switch off the PTO in the case of uncoupling the direct cutting system onto or from excessive bending and if the PTO is not required! the forage harvester!

  • Page 12: Maintenance

    When performing electric welding work on the forage harvester and mounted implements, disconnect cables at the generator and battery! 9. Spare parts must at least correspond to the techni- cal requirements defined by the device manufacturer! This is guaranteed by original KRONE spare parts! II - 4...

  • Page 13: Safety Instructions On The Machine

    Safety 2.3 Safety instructions on the machine The KRONE-direct cutting system is equipped with all We have implemented the hazard warnings in the form necessary safety devices (protective devices). Not all of warning pictograms. dangerous places on this machine can be completely...
  • Page 14 Safety GPS00005 Keep at a safe distance when the machine is running. Warning: high-inertia components running on Before starting move guards for a long period into position. Do not touch any moving parts of the machine. Wait until they are completely stationary. Order No.

  • Page 15: Location Of The General Warning Signs On The Machine

    Safety 2.3.2 Location of the general warning signs on the machine GPS00006 942 575-0 (2x) green 942 393-0 (1x) (beige) 942 576-0 (1x) beige Ø 17,5 mm Ø 17 mm min. 14 mm 255 498-0 139-888 139-889 min. 14 mm 255 499-0 255 498-0 (1x) 255 499-0 (1x)
  • Page 16 Safety II - 8...

  • Page 17: Preparing For Operation

    Preparing for Operation Preparing for Operation 3.1 Special safety instructions roads and buildings. • The direct cutting system must only be • The protective cloth covers must be checked attached to the forage harvester for regularly. Worn and damaged cloth covers which it is intended! must be replaced.

  • Page 18: Storage

    Preparing for Operation 3.3 Storage • Set the cutting system (1) down with the parking supports (2) extended and the supporting wheels (3) unfolded on a solid and level surface and park it in a dry and clean place. GPS00012 3.4 Attaching 3.4.1 Adjusting the adapter frame Only when the forage harvester is...

  • Page 19: Reciprocal Frame

    Preparing for Operation 3.4.2 Reciprocal frame • Lower the reciprocal frame (1) of the forage harvester all the way. • Align the pendulum frame (1) of the forage harvester horizontally. • Locking hooks (2) must be opened. If necessary, open them with the locking lever (3). •...
  • Page 20 Preparing for Operation • Swing the locking lever (3) to the rear and engage it on the locking pin (4) with spring plug (2). Check that the reciprocal frame (1) hooks correctly into the holding bolts and the locking hooks on both sides. GPS00017 •...

  • Page 21: Aligning The Cutting System

    Preparing for Operation • Unlock the reciprocal frame and move the locking pin (1) from position I (locked) to position II (unlocked). EF000210 • Remove the bolts (2) from the parking supports (1) on both sides. • Move parking supports (1) upwards and secure them in place with bolts (2) in the lowest bore hole (3).

  • Page 22: Road Travel

    Preparing for Operation 3.5 Road travel When driving on roads, the general The direct cutting system must only requirements or special conditions of be used on public roads with the the Road Traffic Type Approval Law transport carriage designed for that (StVZO) and the Road Traffic Law purpose.

  • Page 23: Using The Cutting System

    Preparing for Operation 3.7.2 Using the cutting system • Move the cutting system to the working position and lower it down to the ground. • Turn on the cutting system drive and adjust it to working speed. • Drive into the crop material with the forage harvester.
  • Page 24 Preparing for Operation • Open the locking hook (1): Remove the spring-loaded plug (4), pull the locking lever (3) from the locking pin (2) and swing it forward. • Lower the reciprocal frame of the forage harvester until the receiving claws are below the holding bolts. •...

  • Page 25: Maintenance

    Maintenance Maintenance 4.1 Special safety instructions Repair, maintenance and cleaning After the repair, maintenance and tasks must only be performed while cleaning tasks are complete, all the engine is stopped! protective covers and protective Remove the ignition key and secure equipment must be put in place again.

  • Page 26: Lubricant Quantities And Designations For Gearboxes

    Maintenance 4.3 Lubricant quantities and designations for gearboxes Filling quantities (litres) Type of oil bio-degradable lubricants Main angular gear SAE 90 on request L corner gearbox SAE 90 on request Mower gearbox SAE 90 on request Mowing beam SAE 90 on request 4.3.1 Oil level check and oil change intervals (gearboxes)

  • Page 27: L Corner Gearbox

    Maintenance 4.3.3 L corner gearbox Check the oil level and change the oil while the cutting system is in a hori- zontal position! Oil inspection • Intervals see section 4.3.1 • Remove check screw (1) • Oil level up to bore hole •...

  • Page 28: Oil Level Inspection And Oil Change On The Cutterbar

    Maintenance 4.3.5 Oil level inspection and oil change on the cutterbar Oil level check • Align the cutterbar using a spirit level (1). Crosswise • Lay the spirit level (1) on the cutting disc hub parallel to the direction of travel. EC-0-001 Lengthwise •...
  • Page 29 Maintenance Oil change on the cutterbar • Use a suitable collecting vessel • Remove cover (2) at the cutterbar end. • Lower the cutterbar on this side • Drain oil • Reinstall cover (2) with new seal. • Fill oil through check screw hole (1) •...

  • Page 30: Checking The Blades And Securing Pins

    Maintenance 4.3.6 Checking the blades and securing pins Missing and damaged cutter blades KRONE KRONE cause dangerous unbalanced rotation. For this reason check the cutter blades and retaining bolts every day. KRONE KRONE The cutter blades can be turned around and used on both sides. When...

  • Page 31: Regular Check Of Cutting Plates And Drums

    Maintenance 4.3.7 Regular check of cutting plates and drums The cutting plates and drums must be checked for damage at least once a day and after any contact with a foreign object. If dimension A should exceed 48 mm, the cutting plates and drums must be replaced immediately.

  • Page 32: Changing The Blades On The Cutting Discs With Screw Connection Blades

    Maintenance 4.3.8 Changing the blades on the cutting discs with screw connection blades • To mount the blades, insert the blade (5) between the wear plate (2) and the mower disc (1). • Insert the retaining bolt (3) from below through the wear plate, the blade and the mower disc.

  • Page 33: Replacing The Lining

    Maintenance 4.3.10 Replacing the lining Heavily damaged linings (see illustration) must be replaced immediately to prevent any risk of damage to the cutterbar. • Open the seam of the old lining. • Disassemble the lining. • Trim the bearing surface. EC-0-012 Adjust the welding current and the welding material to the cutter bar...

  • Page 34: Lubrication

    Maintenance 4.4 Lubrication 4.4.1 PTO shaft The lubrication intervals of the PTO shaft can be seen in the illustration. Further information can be found in the operating manual of the PTO shaft manufacturer. 25 h 100 h 250 h GPS00015 IV - 10...

  • Page 35: Lubrication Chart

    Maintenance 4.4.2 Lubrication chart • The lubricating points mentioned below must be lubricated after the operating hours indicated. IV - 11...

  • Page 36: Storing When Not In Use

    • List all required spare parts and order them in good time. It is easier for your KRONE dealer to provide and install the required parts outside the season. Then the machine will be completely ready for use the coming season.
  • Page 37 Maintenance IV - 13...
  • Page 38 . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +049 (0) 59 77/935-0 +049 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

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