Electric Motor Replacement; Pro-Fish Conversion; Parts List; Exploded Diagram & Parts List - Lewmar Pro Series Owners Installation, Operation & Basic Servicing Manual

5.5 Electric motor replacement

Isolate the windlass electrically!
Disconnect the Motor Cables from the vessel's wiring loom.
Remove the Gear Train Cover (17) using a 4 mm (
Wrench as detailed above. Remove the 1st Compound Gear
Assembly (16) and Tefl on™ Flat Washers (14).
5
Using a 4 mm ( / ") Allen Wrench remove the Motor Screws
32
(10). Withdraw the motor from the Main Case. Note that silicone
is used to seal the holes in the case where the motor wires pass
through. Be careful not to strip the insulation from the Motor
Wires when pulling them through the Main Case.
Replace the Motor by reversing the above procedure, using fresh
silicone to seal the wire holes in the case. Use Loctite® 2701
threadlock on the Motor Screws.

5.6 Pro-Fish conversion

Pro-Series units from Serial Number ***0603*** (March 2006) or
later, can easily be converted to Pro-Fish units by removing the
Clutch nut (1), Gypsy Cone (2), Drive Pins (28) & Screws (31)
and fi tting the Pro-fi sh conversion kit (66000616). Fully fi tting
instructions, tools & loctite are included in the kit.

6. Parts list

6.1 Parts list key Pro-Series & Pro-Fish models 700 & 1000
Item Description
1 Clutch Nut
2 Gypsy Cone
1
3 Gypsy RC 7 mm ( / ")
4
3a Gypsy RC 8 mm ( 5 / ")
16
3b Gypsy RC 5 / " G4
16
3c Gypsy RC 6 mm
4 Stripper Arm
5 Maincase
6 Control Arm Pivot
7 Torsion Spring
8 Control Arm
9 Dowel 1 / " x 1 1 / "
4 4
Socket HD Cap Screw 10-
10
3
24UNC x / "
4
11 Motor Pinion
12 Dowel, 6 x 30 mm
13 Spirol Pin, 3 x 20 mm
14 Tefl on Flat Washer
15 Needle Roller Bearing
16 1st Compound Gear
17 Gear Train Cover
Socket HD Cap Screw, 10-
18
1
24UNC x 1 / "
4
19 Wiper Seal
20 Needle Roller Bearing
21 Needle Roller Bearing
22 2nd Compound Gear Assembly
23 External Clip
12 Pro-Series & Pro-Fish Windlass
5
/ ") Allen
32
Qty. Part No.
1 66000098
1 66000098
1 66000110
1 66000101
1 66000102
1 66000112
1 66000096
1 N/A
1 66000097
1 66000097
1 66000097
3 66000104
66000616 or 66000617 or
5 66000096 or 66000104 or
66000107
1 66000105 or 66000107
1 66000104 or 66000107
66000104 or 66000105 or
1
66000107
2 66000105
2 66000103 or 66000105
1 66000105
1 66000109
6 66000104 or 66000109
1 66000104 or 66000109
1 66000103 or 66000109
1 66000103 or 66000109
1 66000105 or 66000106
66000103 or 66000104 or
1
66000105
Item Description
24 Roller Clutch
25 Mainshaft Gear
26 Needle Roller Bearing
27 Dowel, 8 x 45 mm
28 Drive Pins, 5 x 10 mm
29 Wiper Seal
30 Gypsy Drive Shaft
Socket Head Cap Screw, 10-
31
24UNC x 1 / "
2
32 Powertek Motor 12 V
33 Grub Screw, 8-32 UNC x 1 / "
4
34 Pivot Pin Washer
35 Rubber Grommets
36 Pro-Fish Drive Cap
37 Pro-Fish Stopper Cam
38 Pro-Fish Plunger
39 Pro-Fish Plunger Housing
40 Pro-Fish Plunger Retaining Pin
41 Pro-Fish Plunger Retaining Cap
42 Pro-Fish Plunger Spring
43 Pro-Fish Retaining Spring
3
44 Grub Screw, 8-32 UNC x / "
16
45 Shoulder Screw
46 Pro-Fish Drive Cap Spacer
47* Base Mat
Mounting Stud, Washer & Nut
48a*
(Imperial)
Mounting Stud Washer and Nut
48b*
(Metric)
* Not shown on exploded drawing
Qty. Part No.
1 66000103
1 66000105
1 66000103
1 66000104 or 66000105
2 66000098 or 66000104
1 66000104
1 66000105
2 66000096 or 66000104
1 66000107
1 66000097
1 66000097
2 66000107
1 66000616 or 66000620
1 66000616 or 66000617
1 66000616 or 66000620
1 66000616 or 66000620
1 66000616 or 66000620
1 66000616 or 66000620
1 66000616 or 66000620
1 66000616 or 66000620
1 66000616 or 66000620
1 66000616 or 66000620
1 66000616 or 66000620
1 66000100 or 66000108
1 66000100
1 66000108